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Rolling MillRolling Beam Rolling MillRolling Mill
Shanghai AXD Heavy Machinery Co., Ltd.
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Product Description 1. Product outlineRaw material specification120×120×6000mm, 150x150x6000mm BilletSteel typeRolling BeamFinished products sizeΦ10-Φ32mm hot rolling rebarAnnual production capacity150,000 T / a2. Technology programWe adopts 120×120×6000mm and 150×150×6000mm continuous casting billet production method to produce rebar with the diameter fromΦ10 to Φ32mm, adopting semi-rolling way in production process, the maximum export line speed can achieve 14m/s, the rolling piece need to use computer fold ruler scissors before onto the cold bed, fast cutting ,can meet processs requirements.3. Technological processContinuous casting billet- feeding roller- heating furnace-furnace delivery table-φ550 cogging mill-φ350×4 (first group of rolling)- Φ300×4 (second group of rolling) -Φ300×4 precision rolling- flying shearing - stepping cooling bed - length cold shearing- packaging and marking- measure- put in storage.4. Device configuration and quotationNo.Equipment NameQuantity (table)Weight (ton)Remark Machinery and Equipment 1Feeding bench110 2Feeding roller318 3Pusher112 4Heating furnace1 5Furnace delivery table18 6Conveyer roller out of the furnace213 7Working roller in the front of the machine218 8550 cogging mill (three rollers)1171.6 Connection machine(A=500)1 Reducer1 Connecting shaft, coupler1One set for each other9Double roller at the back of the machine114 10Working roller at the back of the machine219.6 11Breakdown output roller18 12Hot shearing110 13350 rolling machine4142.3 Reducer4 Connecting shaft, coupler8 14Output running chute24 15300 rolling machine4122 Reducer4 Connecting shaft, coupler8 16300 finishing mill group4122 Reducer4 Connecting shaft, coupler8 17Flying shearing17.5 18The cooling bed rollers19 19Cooling bed124012×66m20Output roller of cooling bed19 21Shearing of length18 22Mobile inspection bench118 23Packing bench16 Hydraulic Lubrication1 Electrical equipment1 Clear, turbid water circulation system2 One set for clear and turbid Process equipment14.5 Main motor13 Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring. Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover. Product Model: GW1.5-IGBT-1300-0.5-BDual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.Main Technical ParametersNo.ItemTechnical Parameters01Furnace rated capacity (steel)1.5t02Rated power of medium frequency power supply (1000+300)1300kW03Maximum power of single furnace output1000kW04Rated frequency500Hz05Working temperature1600oC06Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)1.6t/h07Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)600kWh/t08Cooling water consumption- medium frequency power supply cabinet30m3/hSupply Range of Complete SetNo.ItemUnit01IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module1set02"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet)1set03Air conditioning refrigeration equipment (Set in frequency power supply device)4 sets04GW1.5t Melting Furnace2 sets05Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing)1set06Water-cooled cable8sets07Cooling water dispenser(used for inductor and water-cooled cable)2 setsIGBT Dual track working GW1.5-IGBT-1300-0.5-BIGBT technology b GW3-IGBT-2000-0.2-Bfurnace with cover GW1-IGBT-800-1-BKGP-7t-5000-dualWe provide PS steel chip crusher 2018PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.[Features]1 Hydraulic system is adopted to effectively solve the overload protection problem;2 Hydraulic motor, high torque, saving power;3 PLC control.Version:0.9 StartHTML:0000000105 EndHTML:0000011308 StartFragment:0000000141 EndFragment:0000011268List of 450 heavy scrap crusher Serial number Name Specifications (mm) Qty Remarks 1 Crusher shell 50mm 1 set Q235, plate thickness 50mm 2 Host hammer High manganese steel 1 set 16 pieces, each hammer head 80kg 3 Circular cutter High manganese steel 1 set 16 pieces, 45kg for each round cutter 4 Rotor disc φ1100 1 set Outer wear electrode welding 5 Spindle Diameter 390mm 1 root 6 Sieve plate φ65×100 1 set Steel casting ZG45 7 Motor 220KW 2 sets 8 Starting cabinet Soft start 1 set Control equipment operation 9 Hydraulic pumping station Matching 1 set Unpacking cylinder, movable plate cylinder, Forced feed cylinder 10 Dust removal system Matching 1 set Cyclone dedusting, pulse dedusting 11 Feeding machine 1 set 12 Magnetic separator 1 set 13 Loader heavy conveyor 1400×12000 1 set 14 Discharge belt conveyor 1000×10000 1 set 15 Belt conveyor 1000×8000 1 set 16 Waste belt conveyor 800×6000 1 set 1.Product principle and Application The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in the cavity. Through the space formed between the liner and the hammers, After the crushed object is torn into a crushed object conforming to the specifications, a high-quality crushed material with high purity can be obtained under the action of a magnetic device. This production line is used to process waste car body, tinplate, household appliances, bicycles, empty cans and other lower scraps to make it into a superior steel making raw material. The machine continuously crushes, removes the coating film, increases the specific gravity of the volume, prevents the electric furnace from exploding, and improves the water output rate under certain conditions. 2.Technical conditions 1.1 (1) Ambient temperature: -20 oC -40 oC (2) Production staff: 3-5 people (3) Installation method: According to the installation diagram, the technicians guide the installation 1.2 Power supply (1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%) (2) Low-voltage power supply of the equipment: 380v / 50hz; Working lighting power: 220v / 50hz; 3.Processing object 1. Waste car body (excluding engine, reduction gear box, tire, etc.); The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm when crushing colored steel tiles. 2, Tinplate (cans, etc.) 3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.) 4. ≤6mm light and thin materials and similar domestic waste 25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans. Note: After all the processed materials have been preliminarily processed, the shape and volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small paint buckets, color steel tiles, car shells, etc.) 4.Not suitable for broken objects 1 Dangerous things: a Sealed container, conduit, etc .; b. Items that may cause an outbreak, fire, etc .; 2 Scrap cars: a. Subjects other than passenger cars; b. Engine, converter, differential gear, tire;
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