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Metal Casting MachineryCast Iron MachineIron Ingot Cast Machine
Shanghai AXD Heavy Machinery Co., Ltd.
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Product Description Cast iron machine is the equipment for continuous casting of iron blocks with molten iron. Its process is that locomotive transports molten iron tanker or mixer truck loaded with molten iron from blast furnace to cast iron machine workshop via railway locomotive or automobile. The molten iron tank is tipped over by tipping mechanism. The molten iron flows into cast iron machine mould through molten iron trough, and the cast iron machine mould filled with molten iron is driven by chain belt. In the process of transportation, cooling water is sprayed on the crusted iron block to speed up the cooling of the iron block; the iron block falls off at the starwheel of the machine head and is transported out by chute into the truck; individual iron blocks that are not easy to fall off are cleaned up by the picking device, so that when the chain belt returns, the iron block falls off easily. The mold is continuously injected into the cast iron mold during the operation of the casting machine. Eight Characteristics: (1) Provide a complete set of Mechatronics equipment. The motor adopts three-phase AC variable frequency speed regulating motor, which can speed the chain belt operation with poleless variable frequency. (2) cast iron mold adopts special alloy cast steel, the average single-mode iron content is 100~160 tons / block. (3) The chain plate is equipped with a wear-resistant sleeve, which is positioned by the sleeve and is not easy to fall off. The wear-resistant sleeve and the transmission shaft are easily replaced after wear, thus prolonging the service life of the chain plate. (4) The supporting rollers are arranged in accordance with certain rules to ensure the smooth operation of the chain belt; the shaft end is designed with a dust-proof structure to prevent dust impurities from entering the bearing and ensure the normal operation of the rollers. (5) the design of main and slave wheels is reasonable, and the installation and adjustment are adopted. (6) Buffer anti-splash chute is used to reduce the splash loss of molten iron and increase the yield of molten iron. (7) Back-leaching method is adopted for cooling. The water flow is not directly sprayed on the rigid crust iron block. The cooling radiation surface is large, the temperature of iron block drops rapidly, and the production efficiency is high. (8) It is equipped with a picking device, which can automatically clean the iron blocks which are not easy to fall off by itself, without damaging the cast iron mould, ensure the normal operation of the equipment, reduce the phenomenon of sticking iron and reduce the labor intensity of the workers. Three main types of cast iron machines: (1) double chain belt roller fixed cast iron machine suitable for large and medium-sized blast furnace matching equipment; (2) double chain belt roller mobile cast iron machine suitable for medium and small blast furnace matching equipment; (3) double chain belt roller mobile cantilever cast iron machine is suitable for medium and small blast furnace matching equipment. Shanghai Electric Heavy Machinery Cummins Diesel GeneratorCUMMINS diesel generating sets (CUMMINS) series is our DuoNian to PinPaiJi in the marketing of the best current, power (20 KW unit-1000 KW) the most extensive coverage, we choose the world famous brand CUMMINS B, C, and the L, N, K series engine SEHM(English) supporting the joint venture famous brand generator (five patents), its emissions low, low noise, low consumption, five times as many as in overhaul of domestic, excellent 3 packets of period and the reasonable price, created the world-class brands-Thai/CUMMINS unit, deeply the general customers, our company for CUMMINS large OEM host kit unit.Product Description: The efficiency for YE3(IE3,CGX)series motor reaches grade 2 energy efficiency in GB18613-2012(Energy Efficiency Limit Value and Grade for Small and Medium Three Phase Induction Electric Motors), meets IE3 in IEC60034-30, and have same efficiency level as America NEMA Premium efficiency motors.This series Energy-saving type motors are general usage low voltage cage type three phase induction motors with single speed, totally enclosure fan cooled, continuous working duty. The motors are suitable for situations without special requirement, can drive all kinds of general mechanical equipment, and widely used for machine tool, fan, compressor, transporter, conveyor, mixer, printing machine, agriculture machine and packing machine. Product NameHigh Efficiency Three Phase Induction Electric MotorCenter Height Of FrameH80~H355mRated Output Power0.75kW~315kWRated Voltage, Frequency380V, 50Hz (can be customized) Protection LevelIP54,IP55Thermal Class155(F)(B temperature rise)CoolingIC411Main ApplicationAC motors have high efficiency, no smoke, no smell, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical and electrical equipment and other fields. Continues Casting Machine with CE certificatedPrice and Equipment List for R6m, 3strands, 12meter billets CCMNO:CCM6312I.Technical data1. CCMCasting radius:R6mBillet specification:100*100, 130*130, 150*150Strand number:Strands 3 strandsDummy bar:Rigid dummy barLadle support:80t ladle turretCutting way:Automatic flame cutting machinesElectrical system:Siemens Transducer, Siemens PLC, SCHNEIDER contactors.PLC automatic controllingBillets Size:6m\12mPusher-type:Hydraulic pressure system, Mechanical car type.2.Water systemA.Mould cooling waterInfluent pressure:P≥0.9MpfaInfluent temperature:≤35CInfluent effluent temperature difference:6-10CpH:7.5-9Water total hardness:≤150mg/LFlow:≥360Nm3/hB.Secondary cooling waterHydraulic:P≥0.6MpaImpurity particle size:≤0.2mmFlow:≥80Nm3/hC.Machinery cooling waterHydraulic:P≥0.6MPaImpurity particle size:≤0.5mmFlow:≥60Nm3/h3.Gas SystemA. OxygenPressure:P≥0.9MpaPurity:≥99.5%Flow:≥4Nm3/minB. GasPressure:P ≥0.3MPaCombustion value:≥93700KJ/m3Flow:≥1.5Nm3/minC. Compressed airPressure:P ≥0.5MPaFlow:Q≥5Nm3/minWithdrawal straightening machinePower:11KWRated revolution:1500/minBillet withdrawing force(max):11000NStraightening force (max):220000NTension speed range:0.3-3.0m/minDummy bar speed (max):3.99m/min4.Central hydraulic stationSystem pressure:P≥8.0MPaSystem flow:Q=37.5L/minII.Supply cope1.On-line equipment listNo Equipment name Unit Qty. Remark1 Ladle turret PC 1 100t capacity for each arm2 Tundish moving car PCS 23 Tundish PCS 24 130sq.Mm mould PCS 35 Mould cover SETS 36 Oscillation device SETS 37 Secondary cooling manifold(stainless steel) and support SETS 38 Guide section for secondary cooling SETS 39 Steam drainage system in the secondary cooling system SET 110 Withdrawal straightening machine SETS 311 Dummy bar PCS 312 120sq Dummy head and transition head SETS 313 Dummy bar guide wheel SETS 314 Dummy bar storage device SETS 315 Dummy bar heat protetion cover PCS 316 Roller table before cutting Group 317 Transmit roller table Group 318 Discharge roller table Group 319 Transverse pusher SET 120 Cooling bed SET 1 Step by step21 Overflow chute PCS 622 Hydraulic station system SET 123 Cooling water distribution system SETS 324 Electrical system SETS 3A Power supply conbinet SET 1B Frequency conbinet SETS 3C PCL conbinet SET 1D Main operating table SET 1E Suspension operating box SETS 3F Small operating box SETS 327 Steel structure platform Batch 1A Main operating platformB Temperature test platformC Dummy bar storage platform2\Auxiliary equipmentNo. Equipment name Unit Qty. Remark1 Water pipe, connector valve.etc Batch 12 Various cable, tube.etc Batch 13 Drainage gun PCS 34 Cutting gun PCS 32. Price:USD FOB Shanghai.3. Lead time;100 days4. 30% advance payment, 30% payment 20 days after first payment, 40% paymentPaid before date of shipment.Management Installation:(we consider send 3 engineers to your factory), ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer.Totally overse charges paid by buer.The buyer shall compensate the experts at USD 150 per day for delaying time per engineer.The seller should be responsible for the scene testing;After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 monthsDelivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container..We produce high quality DC motor1. Model-YRKK560-82. AC Slipping3. 415V4. 900KW5. 750-RPM6. 50Hz7. Cooling IC6118. Protection:IP54 (Total Enclosed)9. Mounting:IMB310. Frame:560MM11. Duty:SI12. SKF Bearingdust removal equipment water bath dedusting equipmentFeatures of electric furnace dust removal system:1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.2) Gas flue capture mode belongs to the whole process of capturing.3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke4) Dust collection efficiency is more than 99 percent5) Dust concentration in the workshop is less than 10mg/m3.6) Low cost for long-term operating , stable efficiency7) The wind engine noise is less than 80dB.8) The flue has no dust fouling phenomenon9) Dust collecting volume is more than 12Kg / t steelInduction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring. Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover. Product Model: GW1.5-IGBT-1300-0.5-BDual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.Main Technical ParametersNo.ItemTechnical Parameters01Furnace rated capacity (steel)1.5t02Rated power of medium frequency power supply (1000+300)1300kW03Maximum power of single furnace output1000kW04Rated frequency500Hz05Working temperature1600oC06Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)1.6t/h07Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)600kWh/t08Cooling water consumption- medium frequency power supply cabinet30m3/hSupply Range of Complete SetNo.ItemUnit01IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module1set02"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet)1set03Air conditioning refrigeration equipment (Set in frequency power supply device)4 sets04GW1.5t Melting Furnace2 sets05Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing)1set06Water-cooled cable8sets07Cooling water dispenser(used for inductor and water-cooled cable)2 setsIGBT Dual track working GW1.5-IGBT-1300-0.5-BIGBT technology b GW3-IGBT-2000-0.2-Bfurnace with cover GW1-IGBT-800-1-BKGP-7t-5000-dualWe provide PS steel chip crusher 2018PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.[Features]1 Hydraulic system is adopted to effectively solve the overload protection problem;2 Hydraulic motor, high torque, saving power;3 PLC control.Version:0.9 StartHTML:0000000105 EndHTML:0000011308 StartFragment:0000000141 EndFragment:0000011268List of 450 heavy scrap crusher Serial number Name Specifications (mm) Qty Remarks 1 Crusher shell 50mm 1 set Q235, plate thickness 50mm 2 Host hammer High manganese steel 1 set 16 pieces, each hammer head 80kg 3 Circular cutter High manganese steel 1 set 16 pieces, 45kg for each round cutter 4 Rotor disc φ1100 1 set Outer wear electrode welding 5 Spindle Diameter 390mm 1 root 6 Sieve plate φ65×100 1 set Steel casting ZG45 7 Motor 220KW 2 sets 8 Starting cabinet Soft start 1 set Control equipment operation 9 Hydraulic pumping station Matching 1 set Unpacking cylinder, movable plate cylinder, Forced feed cylinder 10 Dust removal system Matching 1 set Cyclone dedusting, pulse dedusting 11 Feeding machine 1 set 12 Magnetic separator 1 set 13 Loader heavy conveyor 1400×12000 1 set 14 Discharge belt conveyor 1000×10000 1 set 15 Belt conveyor 1000×8000 1 set 16 Waste belt conveyor 800×6000 1 set 1.Product principle and Application The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in the cavity. Through the space formed between the liner and the hammers, After the crushed object is torn into a crushed object conforming to the specifications, a high-quality crushed material with high purity can be obtained under the action of a magnetic device. This production line is used to process waste car body, tinplate, household appliances, bicycles, empty cans and other lower scraps to make it into a superior steel making raw material. The machine continuously crushes, removes the coating film, increases the specific gravity of the volume, prevents the electric furnace from exploding, and improves the water output rate under certain conditions. 2.Technical conditions 1.1 (1) Ambient temperature: -20 oC -40 oC (2) Production staff: 3-5 people (3) Installation method: According to the installation diagram, the technicians guide the installation 1.2 Power supply (1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%) (2) Low-voltage power supply of the equipment: 380v / 50hz; Working lighting power: 220v / 50hz; 3.Processing object 1. Waste car body (excluding engine, reduction gear box, tire, etc.); The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm when crushing colored steel tiles. 2, Tinplate (cans, etc.) 3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.) 4. ≤6mm light and thin materials and similar domestic waste 25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans. Note: After all the processed materials have been preliminarily processed, the shape and volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small paint buckets, color steel tiles, car shells, etc.) 4.Not suitable for broken objects 1 Dangerous things: a Sealed container, conduit, etc .; b. Items that may cause an outbreak, fire, etc .; 2 Scrap cars: a. Subjects other than passenger cars; b. Engine, converter, differential gear, tire; Iron Machine Electrical System Equipment TableNo.Name1Front pillar (65T-140T)2Tipping winch (65T-140T)3Rotary chain conveyor4Splash proof hot metal chute5Front triangular baffle and bracket6Rear baffle7Fixed chute8Iron retaining device9Shotcrete system equipment10Grilled iron device11Pneumatic turnover iron chute12Pit car13Spray cooling system14Iron mold drying
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