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China, Chinese Rod Breakdown Copper Wire Drawing Machine with Individual Motor1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Drawing MachineryDrawing MachineWire and Cable Machine
Dongguan HOOHA electrical machinery company Limited
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Product Description Individual motor drive copper / Aluminum RBD wire drawing machine lineApplicationThe production line is applicable for rod breakdown wire drawing process from large diameter rod of Copper and Aluminum . This line can equp with annealing unit , drop coiler , reel spooler depends on the finished product form . The drive method adopts individual servo AC motor to separately drive drawing cone , capstan cone to achieve energy-saving for over 30% . Wire quantity could be single or double wire . Different modelMachine modelDLSF450-13DLSF450-11DL400-13DL400-11DL400-9DL400-7DLVSF450-13Wire inlet diameter (mm)8mm cathod copper rod9.5mm Aluminum copper rodWire outlet diameter (mm)Φ1.2~3.5mmΦ1.6~3.5mmΦ1.2~3.5mmΦ1.6~3.5mmΦ2.0~3.5mmΦ2.6~3.5mmΦ1.2~5.0mmWire Q'TY1/21/211111/2Mechanical speed (m/min)650~1500m/min650~1500m/min650~1300m/min650~1500m/min650~1500m/min650~1000m/min650~1500m/minDrawing cone diameter (mm)Φ500mm ( front four), others Φ450mmΦ500mm ( front four), others Φ450mmΦ500mm ( front five), others Φ400mmΦ500mm ( front five), others Φ400mmΦ500mm ( front five), others Φ400mmΦ400mmΦ500mm ( front four), others Φ450mmCapstan wheel diameter (mm)Φ450mmΦ400mmΦ400mmΦ400mmΦ400mmΦ400mmΦ450mmMax. drawing draft 131113119713Drawing motor powerAC 37KW * 12 AC 34.6KW * 10AC 132kWAC 160kWAC 200kWAC 220kWAC 37KW * 13 Capstan motor powerAC 45kWAC 55kWAC 55kWAC 55kWAC 55kWAC 55kWAC55kWGeneral ParametersRBD machine Specifications(1) Output size rangeΦ1. 13mm~ Φ4.5mm(2) Input size rangeMaxΦ8.0mm(Tensile strength 250N/mm2)(3) Max Mechanical speed1800 m/min(4) Applicable materialLow oxygen/zero oxygen copper rod(5) Drawing motor power/QtyAC 37KW 12 in total(6) Capstan motor powerAC45kW(7) Control methodAC Servo Control(8) Rotating motor power400W(9) Qty of drawing wheel/DiameterΦ500mm ( front four), others areΦ450mm(10) Capstan wheel DiameterΦ450mm(11) Mechanical elongation8%~46%(12) Max passes13(13) Dies diameter thicknessΦ50mm*30mm(14) Machine body structureWelded with A3 steel plate(15) Cooling and lubricating method of drawing wheelFully immersed(16) Cooling for capstan wheelWater type(17) Operation directionLeft side for inlet of wire and right side for taking up while operator faces to the drawing machine.(18) Weight About 23000kg(19) L*W*H reference dimension10700mm*2350mm*1970mm(including dimension of motor)(20) Install power499kVAMain parts(1) Drawing motorDongguan servo motor or equivalent brand(2) Capstan motorDongguan servo motor or equivalent brand(3) ReducerSEW or Siemens equivalent brand(4) Drawing wheelTungsten coated on working surface(5) Capstan wheelTungsten coated on working surface(6) Main shaft bearingNSK or equivalent brand(7) Main low voltage devicesGermany or equivalent brand(8) Wire drawing motor servo controllerInnovance MD810 Integrated control system for DC shared bus ,China(9) Capstan motor servo controllerInnovance MD810 Integrated control system for DC shared bus ,China(10) PLCSIEMENS S7-1200 BRAND(11) Touch screenSIEMENS BRANDWorking condition requirement (prepared by user)(1) Applicable ambient temperature0oC~40oC(2) Applicable ambient humidity≤85%(when temperature is at 20oC±5oC)(3) Apply to an altitude of≤1000m(4) Power supply conditionThree phase :3×380 V(-5%~+10%)Single phase :220 V(±10%)Frequency:60 Hz (±2%)(5) Drawing emulsion parameterWorking pressure:0.2~0.4MpaFlowing rate:30m3/hInlet liquid temperature: ≤35oCPH value:8.5~9Concentration:10%- 12%Conductivity:≤4500μS/cmElectric conductivity ratio for medium of drawing emulsion:≤10μS/cm(6) cooling water parameterWorking pressure:0.2~0.4MpaInlet liquid temperature: ≤30oCPH value:7Flowing rate: 39m 3/h((9m3/h for capstan or gear oil cooling and 30m3/h for drawing emulsion cooling)Hardness:≤8dhBasic requirement: The cooling water shall not include suspended substances, mineral matters, meta impurities, non-soluble matters and corrosive matters.(7) Reducer oil parametersBrand:Foz brand mineral gear oil ISO CLP-220Qty: about 360L(8) Dies and other necessary device (for reference only)15m2 heat exchanger10HP pump (the distance is within 30m from drawing emulsion tank to machine)Drawing diesPointing machineButt welding machineCopper powder filter100T cooling tower12m3 drawing emulsion tank30m3 clean water tankMain Components1. Drawing MachineDescriptionDLSF450 type machine is a slight-sliding wire drawing machine, fully submersible lubricant cooling is used for the wire drawing chamber, The drawing unit is driven by independent Servo motors , to guarantee the max advantage of the strength to draw the rod, it works together with the swing-arm type, speed reducer is Germany brand; when user needs to Change the wire size, the dies can be with fast-changing method, besides, the elongation for each pass is Adjustable. Speed reducer is working with high precision bears, which is with higher efficiency, lower noisy and function stability. The carcass and main shaft is designed to take the most advantage of wire passing with oblique angle.. Drawing chamber and main shaft of the drawing unit is sealed by combined framework oil seal and mechanical seal. An touch screen installed to controls and display all functions. User needs to input related data such as inlet wire size, finished wire size, each die location and the correspondent size into the dies charts . This system has functions of technological parameter display, trouble display and alarm etc.; when the trouble of wire slip happened or the operation condition of equipment cannot satisfy the requirement, the system will alarm and display the reason of trouble.The dies are changed is adopting swift method of replacing the rear dies .2. Annealing MachineTHF5000B Annealer Specifications(1) Suitable materialLow oxygen or oxygen free purple round copper rod(2) Outlet diameter(mm)Φ1.20mm~Φ4.5mm(3) Max. Mechanical speed (m/min)1800 m/min(4) O.D. * thickness and quantity of blow-drying diesΦ25 mm*15mm (4 units)(5) Annealing currentMax 4950A AC(6) Annealing voltageMax 55V AC(7) Annealing method AC contact type(8) Driving control mode1*37KW motor+ flat belt drive(9) Conductor wheelWater cooling(10) Shielding gasNitrogen(11) Machine body structureA3 by welded iron plate(12) Collector ring cooling system1.5m3Stainless steel soft water tank6m2 heat - exchanger3HP pump(13) Operation directionRight. Definition of Right operation direction: Operator face the drawing machine with wire inlet from the left hand side and take up on the right hand side.(14) WeightAround 6500kg(15) L*W*H Dimension5500mm*2250mm*1370mm(16) Installed power(KVA)361kVA3. Take-up Machine WS630-2C Dual spooler specifications(1) Take up RangeΦ1. 13~Φ4.5 mm (copper,3.5mm Machine needs to stop for bobbin changeover when wire size is bigger than 3.5mm)(2) Max Mechanical speed1500 m/min(3) Bobbin changeover speedMax 480m/min(4) Take-up motor power2*AC 22kW(5) Control methodAC Control(6) Servo traverse motor power1000W(7) Wire screwPrecision screw(8) Positioning motor power6W(9) bobbin capacity(Max)500 kg(copper)(10) Bobbin sizePND500 or PND630(11) Break MethodPneumatic(12) Bobbin loading methodPneumatic(two thimble clamp type)(13) Operation directionDepends on drawing unit(14) L*W*H reference dimension3200mm*3100mm*2420mm(15) WeightAround 6200kg(16) Installed power45kVA WF800 coiler specifications(1) Outlet wire size rangeΦ1.2~Φ3.5 mm(2) Max mechanical speed1500 m/min(3) Barrel dimensionΦ800mm(4) Basket dimensionΦ600mm(I.D.)×Φ1000mm(O.D.)×1830mm(Height) , 86mm(groove width) , 90mm(groove height)(5) Basket type fixed with clamp(6) Basket capacityMax 1800kg(copper)(7) Coiling motor powerAC 22 kW(8) Control methodAC control(9) Traverse motor power200W(10) Transport motor power750W(11) Operation directiondepends on drawing unit(12) Weightabout 8300 kg(13) L*W*H reference dimension3000mm*2600mm*4650mm(14) Install power23kVACustomer review Production Process Packaging & ShippingStreatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.Our AdvantagesOur Focus1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.4.Supply more environmentally friendly products.5.Give back to the community and help more people.FAQQ1:What is your main brands for the electrical and mechanical parts? A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc. Q2:What is your difference with other suppliers?A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process design , QC control, talent training, assist machine and raw material offering .Q3:What's the payment terms?A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.Q4:How long the guarantee ?A: One year and charge for repair in the whole life.Q5: Do you have a video to show the machine running ?A. Yes , we have,our youtube channel : tiezhong chi
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