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China, Chinese Continuously Operating Disc Vacuum Filter for Dewatering Concentrate1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Mineral SeparatorMining EquipmentVacuum Filter
Linqu Sanxing Electromagnetism Equipment Co., Ltd.
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Product DescriptionContinuously operating disc vacuum filter for dewatering concentrateDisc vacuum filter is a solid-liquid separation equipment. The filter disc is driven by the speed regulator through the reducer and open gear. It rotates at a certain speed in the tank filled with slurry. When a filter fan of the filter disc is in the filter adsorption area, a pressure difference is formed on both sides of the filter medium with the help of the vacuum pump. The solid material is adsorbed on the filter medium (filter cloth) and forms a filter cake, while the filtrate is discharged through the filtrate pipe and the distribution head. When this filter fan is separated from the slurry level and enters the dehydration area, the filter cake is dried. After entering the unloading area, the filter cake is unloaded from the filter disc by backblowing and scraper, falls into the discharge trough, and is transported away by the ore collection belt conveyor. The processes of filtration, dehydration, unloading, cleaning, etc. are continuously and automatically completed within one rotation of the filter disc, resulting in extremely high production efficiency.SpecificationProduct FeaturesApplication scenarios1. Combining some of the shortcomings of existing filter fans. Our newly designed filter fan has evenly distributed drain holes. Reasonable porosity, high strength (made of high-strength engineering plastic), long service life, with an average lifespan increase of 1-1.5 times. At the same time, the available area of the filter fan is large, which improves the filtration processing capacity.2. The large filtration area and distribution head have a large abdominal capacity, which improves the pumping rate and filtrate discharge efficiency.3. The mixing shaft adopts horizontal strength variable speed mixing, and the shaft end adopts a triple combination flexible sealing method of "rubber, packing, and water seal" to prevent slurry leakage, with a service life of more than 8 years.4. The dry oil pump is equipped with centralized multi-point automatic lubrication to ensure the normal operation of the equipment. The filter cloth cleaning device maintains a good dehydration effect.The disc vacuum filter is a device that uses vacuum as a filtering power to separate solids and liquids in slurry operation. The ZPG vacuum filter is suitable for dewatering operations of iron concentrates and non-ferrous metal concentrates, as well as for dewatering operations in coal washing plants, non-metallic ores, chemical and environmental protection fields.Main technical parametersTechnical Specifications(Custom configurations available upon request.)Diameter of filter disc(mm)2100Filter area(mm)10152025303540Number of filter discs2345678Number of filter fans per plate20202020202020Spindle motor power(kw)2.22.233445.5Mixing motor power(kw)33445.55.57.5Vacuum pump power(kw)22373755555575Outline size(mm)L(mm)2535292033153705409544854875W(mm)2480248024802480248024802480H(mm)2690269026902690269026902690Processing capacity(t/h)6-8.59-312-1715-21.218-25.521-29.824-35Diameter of filter disc(mm)3100Filter area(mm)4860728496Number of filter discs45678Number of filter fans per plate2020202020Spindle motor power(kw)5.55.57.57.57.5Mixing motor power(kw)7.57.5111111Vacuum pump power(kw)9090110132132Outline size(mm)L(mm)52654735523557356235W(mm)24804205420542054205H(mm)26903700370037003700Processing capacity(t/h)30-42.536-5143-61.250-71.458-81.6Drawings & DimensionsDetailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.Company ProfileLinqu Sanxing Electromagnetism Equipment Co., Ltd.Shandong Linqu Sanxing Electromagnetism Equipment Co.,Ltd. is a professional equipment manufacturing company that integrates scientific research and development, engineering design, production, installation, and commissioning services. Our leading products include electromagnetic separators, permanent magnetic separators, magnetic separators, dry separators, metal detectors, lifting electromagnets, screw weighers, screw conveyors, high-frequency vibrating screens, electromagnetic vibrating feeders, electronic belt scales, constant-rate feeders, powder flow stabilizing and constant-rate feeding screws, solid flow meters, and industrial detection and control systems.These products are widely used in industries such as metallurgy, power, coal, mining, papermaking, food, chemicals, building materials, cement, and glass. Our products sell well throughout China and are exported to numerous countries and regions, including Russia, Australia, Germany, Brazil, India, and South Africa.Currently, our comprehensive production capacity and various economic indicators rank among the top in the domestic industry. Sanxing not only provides standard electromagnetic equipment but also offers customized on-site designs tailored to your specific needs and operating environments. As the world progresses, Sanxing continues to evolve. We rely on technological innovation to continuously enhance our core competitiveness.To ensure product quality and optimize our manufacturing environment, the company has obtained certifications including ISO 9001, High-tech Enterprise, Quality Management System Certification, GB/T19001-2016/ISO9001:2015 Environmental Management System Certification, and GB/T24001-2016/ISO14001:2015 Occupational Health and Safety Management System Certification. These enable us to comprehensively control the entire R&D and manufacturing process of nine major product categories.CertificationsQuality management system certificationIn 2023, obtain ISO9001:2015 quality management system certificationUtility Model Patent CertificateIn May 2025, an electromagnetic iron remover with an automatic cleaning structure.In August 2022, a suspended permanent magnet iron remover with built-in collection function.In August 2022, a wet permanent magnet concentration magnetic separator was developed.In May 2025, a discharge device for magnetic separators was developed.Packaging & ShippingDelivery siteWorkshop2024 South African customer delivery sitePreparation work for shipment site:1. Equipment inspectionConfirm that the machine model and specifications are consistent with the order, inspect the appearance of the equipment for any damage, and ensure that key components are intact. Test the equipment to ensure that it operates normally and the magnetic strength meets the standards.2. Document preparationComes with a certificate of conformity, instruction manual, warranty, inspection report, etc.3. Packaging protectionPackaged in wooden boxes or steel frames, secured with shock-absorbing materials to prevent damage caused by transportation bumps.Layout of production workshop1. Raw material areaThe raw materials for storing silicon steel sheets, permanent magnets, electromagnetic coils, and stainless steel shells should be moisture-proof and rust proof.2. Processing areaSheet metal processing: laser cutting, bending machine processing of shells, bracketsWelding area: Welding structural components require dust prevention and ventilationAssembly area: Assemble magnetic systems, transmission devices, and control systemsTest area: Magnetic strength testFinished product area: temporarily stored before packaging, classified and labeled with model and batchCustomer on-site use photosForeign clients visitingCustomer visitsIn 2022, the Russian customer team visited and was received by the Sanxing Electromagnetic General Manager, who reached a consensus on the concept.Visiting the factory by customers is an important opportunity to showcase the company's strength, technical capabilities, and professional services. Allow customers to compare high-quality raw materials from our factory, visit production areas such as laser cutting, welding processes, and magnet assembly, simulate production line environments, showcase iron removal processes, and participate in a series of comparisons to better experience product effects and make purchases with confidence.After Sales ServiceWhy choose usAfter-sale service1. Handling of product quality issues: Adhere to relevant industry standards, with a one-year warranty period. For any product quality issues that arise during the warranty period, we will provide free repair services (excluding vulnerable parts).2. Technical support during product use: Whether it's operational questions, troubleshooting, or performance optimization, we will provide you with timely and professional technical guidance.Service Response Time1. Phone response: When you call our after-sales service hotline, we will answer your call within 2 minutes and record your questions and needs.2. On site response: For urgent issues that require on-site handling, we will arrange technical personnel to rush to the scene within 48 hours after receiving your notification. Due to the distance, we cannot arrive at the scene in a timely manner for telephone and video processing.FAQQ: How long is the order lead time?A: The delivery time for standard models is 30-60 days; the delivery time for customized models is 30-90 days.Q: Factory address?A: Our factory is located at No. 1288, Yuqian Road, Dongcheng Street, Linqu County, Shandong Province, China. You are welcome to visit us!Q: Can I request a customized bucket size?A: Of course! We provide customized accessories.Q: About the quotation?A: Before quoting, we need to confirm the magnetic field strength, material size and quantity of the equipment, which will affect the price of the quotation.If you have any questions, please feel free to chat with me or leave a message, and I will contact you within one business day. If you want to contact me, please leave your email address or mobile phone number. Looking forward to your visit.
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