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China, Chinese Oilfield/Mining/Chemical Industry/Metallurgy/Feed/Electric Power/Port Chain and Belt Bucket Screw Crane/Elevator Conveyor Reducer for Lift and Hoist1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Mining ConveyorConveyor ReducerElevator Conveyor
Shanxi Pingyao Reducer Co., Ltd.
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Product Description Product DescriptionThe DCY/DBY Series Conveyor Reducer is a crucial gearbox for conveyor systems, specifically designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.Key FeaturesEfficient Transmission: Crafted from high-quality alloy steel and utilizing processes such as carburizing, quenching, and finishing, our gears provide exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.Smooth Operation: Optimized gear meshing and transmission mechanisms enhance the operational efficiency of conveyors. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also guarantees a long service life, essential for industrial gearbox applications.Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.APPLICATIONDCY (three-stage bevel gear) and DBY (two-stage bevel gear) reducers are general-purpose, high-power reducers with hardened teeth and a vertical shaft arrangement. They comply with the national standard JB/T 9002-1999. They convert high-speed, low-torque motor output to low-speed, high-torque output with a 90° change of direction. Below, we've listed the most common application scenarios by industry for easy identification.1. Belt Conveyor? Main Drive: Fixed or telescopic belt conveyor, belt width 800 mm or greater? Power Range: 15 kW - 500 kW? Typical Layout: Motor → Fluid Coupling → DCY400 → Drive Drum2. Bucket Elevator? NE/NSE plate chain elevator for bulk grain silos in cement plants, steel mills, and ports? Vertical lifting heights of 30-60 m, requiring right-angle reversing and high torque? Commonly used DBY250-DBY400 motors, power ranges of 45-110 kW3. Scraper/Chain Conveyor? SGZ800/750 scraper conveyor for underground coal mines? Low speeds of 30-60 rpm, high shock loads → Select a DCY500 three-stage reducer4. Screw Conveyor? LS/GX Screw conveyors are suitable for the cement, fertilizer, and grain industries.? Lengths of 15-30 meters, requiring a right-angle turn → DBY200-DBY2805. Metallurgy and rolling mill auxiliary lines? Heating furnace travel beams, cooling bed traverse chains, rolling mill roller tables? High temperatures and high impacts → Choose a hardened DCY screw conveyor with fans or cooling coils6. Ports and mines? Travel and rotation mechanisms for ship loaders and stacker/reclaimers? Outdoor exposure to salt spray and dust → Choose a fully enclosed DCY screw conveyor with a rain shield7. Chemicals and construction materials? Rotary kiln drums, vertical mill feed belts, packaging machine conveyor lines? 24/7 continuous operation requiring a bearing life of 50,000 hours → Choose the DCY heavy-duty series8. Electric power and environmental protection? Coal conveying systems in power plants, front feed chain conveyors in waste incineration plants? High dust and humidity environments → Motor + Backstop + DCY CombinationIn summary, they have become the standard for heavy-duty, continuous-duty applications, such as belt conveyors, elevators, scrapers, and screw conveyors, which require converting high-speed, low-torque motor output to low-speed, high-torque output with a 90° rotation. Product Parameters DCY type retarder thermal power meterEnvironmentalconditionAmbient airflow velocitym/s160180200224250280315355400450500560PG1/KWSmall space,small workshop≥0.52227344152658199124156192245Large room,workshop≥1.4313848587391114139174218270343In the open air≥3.74252657999124155189237296366465Note: The thermal power PG2 can be tailored to your needs when the reducer is equipped with a cooling tube, offering flexible design solutions.Company ProfileEstablished in 1958, Shanxi Pingyao Reducer Co., Ltd. is a pioneer in the R&D, manufacturing, and sales of reducers and electric rollers. With prestigious certifications like ISO9001, ISO14001, OHSAS18001, API, and the national mining safety mark, we are recognized as an elite enterprise in China and Shanxi Province. Our 'Xinkai' trademark proudly holds the China Famous Trademark title.Certifications Our AdvantagesWe have a comprehensive system for quality control, product innovation, and stringent testing. By investing in scientific research, we continually enhance our development capabilities. Our flagship products include double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth cylindrical gear reducers, and more, with over 3,000 specifications to meet diverse industrial needs.Our reducers are indispensable in petroleum, metallurgy, chemical, building materials, and various other sectors, supporting products across China and exporting to Europe, America, and Southeast Asia.We embrace a philosophy of 'gathering employee wisdom and pursuing customer satisfaction,' striving to create world-renowned brands with first-class products, founded on values of respect, integrity, and rigorous standards.Shanxi Pingyao Reducer Co., Ltd. is evolving from a production-focused company to a service-oriented enterprise, implementing the '133' strategic plan for long-term growth. This encompasses a comprehensive micro-manufacturing and service strategy, focusing on three key markets: replacing imported reducers, manufacturing for export, and offering differentiated products. Our objectives include achieving top-tier product quality, operational excellence, and employee satisfaction.
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