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China, Chinese Stainless Steel Jacket Heating Sigma Kneader Mixer for Soap Rubber Plastic Compound1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
KneaderStainless Steel Sigma MixerJacket Heating Kneader Mixer
Kerui Sheng (Shenzhen) High End Intelligent Equipment Co., Ltd.
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Product Description Product DescriptionA Kneader reactor (or kneading machine) is a device used for mixing and kneading high viscosity material or elastic-plastic material. It's widely used for various mediums like rubber, sealant, polymers, food, etc.The kneader reactor is a horizontal mixing machine with two Sigma (or Z-type blades, or others). These blades are driven by separate gears at different speeds, one running 1.5 times faster than the other. It has powerful motor and speed reducer to drive the two blades. The kneader reactor usually has a W-type barrel with a hydraulic tilt that turns it, and a heating jacket outside.ApplicationGlue Industrial: Sealant, Hot Melt Adhesive, Neutral Glass Glue. Food Industrial: Soft Candy, Gum, Chocolate, Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin Energy Industrial: Battery Paste, Aluminium Paste Others: Paper Pulp, Print Ink, Architectural Coating, Pigment Product Parameters Technical ParametersWorking Volume70% of total volumeMixing Motor Power5.5~75 KWDischarge MethodTank Hydraulic Flip,Discharge from bottom by Valves or Screw.Mixing Speed37/21 ~ 30/16 RPMMixing BladeSigma Blade, Z Blade, Masticator Blade, Fishtail BladeHeating MethodElectric Heating, Water/Thermal Oil/Steam CirculationSteam Heating Pressure0.3~0.5 MPaElectric Heating Power4.2~72 KWInside Pressure Range-0.094~0.3MPaRelated Instruments and Devices For easy operation, each kneader equips with many instruments in below.Kneader Blade Styles The kneader machine has various blade according to different working medium. They are Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade, the detail is shown in below:Discharge Type Hydraulic Flip Discharging, Discharge from bottom by Valves or Screw pushing at bottom side:Other Style Regular Type, Heavy Duty Type, Vacuum Type, all of them can be controlled by a PLC in heating and mixing process. A Mold Module is optional for drawing final material into lines. Customer case Frequently Asked Questions (FAQ) Q1: What types of materials are your mixers suitable for?A: Our mixers are designed for a wide range of viscous and semi-viscous materials, including:Lithium battery slurry (LFP, NCM, Si/C, etc.)Chemical emulsions and pastesAdhesives and sealants (epoxy, PU, silicone, etc.)Coatings, inks, and pigmentsElectronic thermal materials and insulating compoundsCosmetic creams and personal care formulations and moreWe provide customized solutions tailored to your material characteristics and process requirements. Q2: Can your mixers remove air bubbles during processing?A: Yes. Most of our mixing systems support vacuum operation, which effectively removes microbubbles and trapped air from the material-especially critical in battery slurry, adhesives, and coatings for improved performance and consistency. Q3: What heating methods do your systems support?A: We offer multiple heating options to match your process needs:Thermal oil jacket heatingElectric heating rodsSteam heatingHot water circulation heatingEach system supports dual temperature monitoring (for both jacket and internal material) to ensure stable and accurate thermal control. Q4: Is it easy to clean the machine when switching materials?A: Yes. All internal surfaces are mirror-polished to reduce residue. The tank is designed with convenient access points including manholes, sampling ports, and optional CIP (clean-in-place) spray heads for fast cleaning and quick batch turnaround. Q5: What is your typical delivery time?A:Standard configuration: 45 working daysCustomized equipment: 50-60 working days, depending on complexityWe will provide a clear timeline upon confirming your order details. Q6: Can I adjust the mixing speed and process parameters?A: Absolutely. Our mixers are equipped with frequency inverter controls that allow independent speed adjustment of each shaft (e.g. low-speed anchor and high-speed disperser). PLC + HMI automation is also available for full control and data tracking. Q7: Do you support customization of tank volume and process layout?A: Yes. We offer full customization based on your application, including:Tank volume and structureFeeding ports (liquid/powder)Vacuum and heating systemDischarge method and positionAutomation levelJust share your process flow or layout, and we will design accordingly. Q8: Do you provide installation support and after-sales service?A: Yes. We offer:Remote video installation guidanceOperation manuals and technical drawingsLifetime online technical supportOn-site service for major projects (upon request)Your success in stable production is our long-term priority. Q9: What export certifications do you offer?A: Our equipment complies with CE and other international safety standards as required. We regularly ship to Europe, Southeast Asia, the Middle East, South America, and more. Q10: I'm not sure which equipment fits my needs - can you help?A: Of course. Our experienced sales and technical teams will evaluate your material, batch size, viscosity, and process goals to recommend the most suitable equipment - whether for lab, pilot, or full-scale production. ******Still have questions? Contact us now - we're here to support your process. Factory tourProcess detail is crafted by ourselvesPacking and shipping
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