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China, Chinese Baichy Machinery Complete Set Lightweight Expanded Clay Aggregate (LECA) Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Other Mining MachineryLeca Production PlantLightweight Expanded Clay Aggregate Plant
Baichy Heavy Industrial Machinery Co., Ltd.
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Product Description Baichy Machinery Complete Set Lightweight Expanded Clay Aggregate (LECA) Production Line Product DescriptionLECA Production Line and Main EquipmentProcessing Capacity: 1.9-76 tons/hourThe production of LECA generally requires 7 steps: crushing, mixing, grinding, granulating, sintering, cooling, and sieving.The main equipment of the LECA production line includes a jaw crusher, mixer, ball mill, granulator, rotary dryer, drum screen, rotary kiln, and cooler.1. Raw Material ProcessThe main raw material is clay or slurry. Building clay (or slurry) storage shells and flash storage yard, we get the material by loader and do the proper mixing ratio. And then the material will be fed into the silo. When the clay size is too big, it should be crushed by a roller crusher to get a small size.2. Mixing and GranulatingSet up an apron feeder under the hopper. Feed the material into a double-shaft mixer. Then the material falls into a double roller granulator to become a 5-10mm sphere shape material. And then they are fed to an insert-type rotary kiln by a belt conveyor.3. Preheating and burningWhen the sphere shaper material enters the preheating kiln by chute. The moisture will be dried and then the material will be fed into the burning kiln to become the Light Expanded Clay Aggregate (LECA) with a bulk density of 500kg/m3.4. CoolingLight Expanded Clay Aggregate (LECA) outlet from the kiln will be fed into the cooler. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.5. Fuel CombustionCoal, natural gas, and biomass fuel are good choices as fuel.6. Kiln Inlet Dust CollectGas from the kiln inlet will be processed by an air cooler machine and then sent to the bag filter for dedusting. And then it will be sent to the air.7. Final Product Screening and PackingThe Light Expanded Clay Aggregate (LECA) outlet from the rotary cooler and then fed into a vibration screen (or rotary screen). They will be screened into the size of 5mm, 15mm, and 25mm. The different sizes will be packed in different bags, which will be loaded for sale.Baichy is a leading manufacturer of complete sets of lightweight expanded clay aggregate production lines with a capacity of 15,000 to 300,000 cubic meters per year. We can provide full service of design, equipment/spare parts supply, investment consultation, installation, and operation training for the LECA factory.When the raw material is clay or mud, the production flow chart should be composed of the raw material process, mixing, granulation, plug-in rotary kiln firing process, cooling process, screening, and bagging. When the raw material is shale, the production process consists of crushing, screening, single rotary kiln firing process, cooling process, screening, and bagging. The fuel can be coal, natural gas, biomass fuel, etc. Features1. Energy-Saving Environment FriendlyAdvanced production process and large capacity for a single production line with low heat loss. The advanced bag-type dust collector, which is equipped with LECA equipment, keeps exhaust gas below 30mg/Nm3.2. High Degree of AutomationLeca production line is fitted with temperature and pressure monitoring instrumentation, and operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.3. Lost InvestmentBased on the features of Light Expanded Clay Aggregate (LECA), a double-cylinder insert-type rotary kiln controls the preheating and calcination process. The energy-saving vertical preheater is equipped in the LECA production line with advanced processes, reasonable design, and high-level technology.After Sales ServicePre-sale services: (1) Advice of model choice.(2) Design and manufacture machines according to customer's special requirements(3) The company is free of charge to the user on-site engineering and technical personnel planning site for the user to design the best processes and program After-sale services:(1) Arrange technicians to go to the site to guide the installation(2) If your machine is out of warranty period, Baichy could provide the spare parts.(3) Complete sets of equipment installed, Baichy could arrange technical staff on-site for installation, debug and training until the user's satisfaction Baichy Heavy Industrial Machinery Co., Ltd. is a hi-tech, engineering group. We are specialized in the research, development, and production of stone crushing, powder grinding, mineral processing equipment, and other related devices. Our products have been sold to 120 countries and areas of Southeast Asia, East Europe, South America, the Middle East, Africa, etc, and more foreign markets will be promoted in the future.Baichy FactoryThe Headquarters of Baichy is located in Zhengzhou City, China and now we have two manufacturing bases as our strong support. One is located in Jiaozuo about 200,000 square meters, and the other is in Xingyang city, about 100,000 square meters. There are more than 200 sets of various large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly equipment. FAQ1. Are you a manufacturing or trading company?We are a factory, established in 2003.2. How long is your delivery time?7-10 days for the stock, 15-30 days for the mass production.3. What is your payment method?There is a 30% deposit in T/T advance and a 70% balance before shipment.4. How long is the warranty? Does your company supply the spare parts?One year. Spare parts for you at the lowest cost.5. If I need the complete crushing plant can you help us to build it?Yes, we can help you set up a complete production line and give you related professional advice. We have already built many mining projects in China & Overseas.
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