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China, Chinese Joston Stainless Steel SUS316L / SUS304 Microbiology Jacket Temperature Control Fermentor Bio- Reactor with Mechanical Agitator System1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Chemical ReactorBioreactor FermentorFermentor Bioreactor
Wenzhou Yinuo Machinery Co., Ltd.
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Product Description What is fermentor bio-reactorFermentor reactor is used for various kinds of microbiology fermentation ,our equipment adopt the top mechanical agitator system ,the speed can adjustable ,and the all parameters can control ,like the reactor temperature ,pressure PH data ,PO2 data ,foam destroyed etc .all the parameters can be recorded ,stored and printed from the control panel automatic .so it is excellent stability and convenient operation .Fermentor bioreactor configurationBody configuration: stainless steel SUS316L / SUS304 material; jacket temperature control, optimized diversion design; internal surface polishing, RA ≤ 0.4 μm; external surface polishing or matte treatment; large angle long strip mirror, pH electrode, do electrode, temperature electrode interface are complete; tank cover is equipped with flame inoculation port and feeding standby interface, etc.Mixing system: top type mechanical mixing system; aseptic mechanical sealing system; DC mixing motor or AC motor; standard 2-layer flat impeller, one-stage high-efficiency defoaming paddle; optional inclined blade, curved blade, axial flow paddle, etc.; adjustable speed, digital set speed control.Structural mode: floor type frame structure, saving space and convenient operation.Ventilation system: deep ventilation, all stainless steel pipeline; glass rotameter display, pressure gauge display, manual valve to regulate the flow; German sartorius high-efficiency sterilization filter with stainless steel shell, filtering accuracy 0.01 μ m; external compressed air is required, equipped with high-quality water removal and pressure stabilizing device, to continuously and stably supply gas; optional mass flow controller to automatically control the air flow.Tank pressure control: the top exhaust port is equipped with pointer type pressure gauge to display the tank pressure, and the stainless steel valve is manually adjusted; the optional inlet pressure transmitter and automatic regulating valve are equipped to realize automatic tank pressure control.Temperature control: online detection, digital setting, automatic / manual control free switching; PT-100 temperature probe; electric heating temperature control and external cooling water automatic temperature control.PH control: online detection, 2-way peristaltic pump automatically flows alkali or acid solution for adjustment; imported pH electrode can be sterilized by high temperature steam.Dissolved oxygen (do): online detection, range 0-100% or 0-200%; imported do electrode, which can be sterilized by high temperature steam; it can be controlled in linkage with speed and ventilation.Replenishment control: Standard 1-way peristaltic pump time proportional flow replenishment, flow replenishment cumulative display and record.Defoaming mode: conductive foam electrode, automatic alarm for abnormal foam condition; standard 1 way peristaltic pump automatic / manual flow adding defoamer, cumulative volume display and record.Control system: Siemens PLC controller real color plus touch screen, complete functions, stable operation.Sterilization mode: in place sterilization, manual control.Fermentor bioreactor AdvantagesIn place sterilization, safe and reliable, no transmission leakage risk; large viewing angle longitudinal mirror observation is clear; inoculation methods are various and reliable (standard flame inoculation port, differential pressure inoculation port and other forms are optional); floor type tank is beautiful and generous; operation and disassembly are easy; special specifications can be customized.Fermentation tank:three layers ,inside shell,material isSS316L,jacket material is SS304 ,outside with insulation layer cladding 2mm SS304 Sheet .top mounted propeller type agitator ( and foam destroyer ) ,.with the fittings of aspetic sampling valve ,bottom flush valve ,sight glass ,sight light ,PT sensor,pressure sensor,safety valve ,PH sensor ,DO sensor ,foam sensor ,level sensor,CIP spray ball ,SIP nozzle ,air purge etc ,seed culture and harvest system etc . contact product product material is SS316L ,non-contact part is SS304 ,inside mirror polish is Ra<0.4um ,outside surface polish is Ra<0.6um.Air filter:single stage filter ,filter micropore is 0.01μm,can online SIP .Temperature PID control:use the steam to heating and chiller to recycle cooling to make the temperature PID control .Flow meter:use the electronic flow meter to control the inlet air onlineSampling valve:SS316L material, aspetic type ,can be sterilizer onlinePH data control:With intelligent PID control, the pH control performance is very good. It is equipped with special pH electrode for fermentation. The control range is 2-12ph, the display range is 0-14ph, the control precision is ± 0.02PH, and the resolution is 0.01ph;P02 data control:With the intelligent PID control, The system is equipped with special do electrode for fermentation, control range: 0-100%, display range: 0-200%, control precision: ± 5%, resolution: 0.1%;SIP system:It has perfect and reliable tank sterilization system, sterilization temperature: 100-130 oC;we use the peristaltic pumps to feed the raw material ,acid ,alkali ,foam destroyer solution etc. feeding volume can be measured;Specially designed feeding needle is equipped to ensure safe operation of feeding.Control system 1.PLC/HMI:he analysis and control system of biological fermentation process is composed of field controller (special software + Siemens PLC-S7200 ,HMI is Siemens-TP1200), sensors and actuators.Features of control system: the field controller is based on S7-200 series programmable controller of Siemens as the core and special software. It adopts multi-level expansion, strong function, safety and stability, and is easy to maintain and upgrade. The industrial Siemens man-machine interface is adopted in the field controller The intelligent PID control is adopted in the control aspect, which has stable control, high control precision and parameter self-tuning control algorithm.2.Detection and control function:At the same time, it can detect and control the mixing speed, temperature the tank, pH value, DO2 value, feeding, acid and alkali, defoaming, etc;3.PID regulation:Each parameter has PID adjustment process display, such as set val real-time value, PID set value, upper and lower limit value;4.alarm function:it can set the upper and lower limits of temperature, speed, pH value and DO2 value, and has the function of over limit alarm;5.Control switching:The speed, temperature, pH value, DO2 value and feeding can be set to automatic or manual ;6.Timing and quantitative feeding:There is a perfect feeding system, the peristaltic pump can be fixed time and quantitative feeding, feeding can be measured, can be displayed in curve;7.Defoaming and rehydration:It has the function of over liquid level alarm and automatic liqu replenishment, and has the function of over foam alarm and automat addition of defoamer;8.Associated control:The method of changing the speed can improve the concentration of dissolv oxygen;The correlation control of feeding and pH; the correlation control feeding and dissolved oxygen.9.Sterilization function:Manual control, the sterilization method includes jacket heating, and stea sterilization in the tank; or no steam in the tank, only relying on jacket heatisterilization, sterilization temperature: 100-130 oC;10.Data display,recording and storage:The system has real-time display, data recording, data storage, data analy (histogram, curve).Line chart and Batch Report) output printing, password manageme exception analysis and alarm functions;11.Setting and calibration:The parameters of each detection and control loop can be manually set and modified online on the screen, and the temperature, pH, DO2 sensors can be adjusted, and the flow rate of each peristaltic pump can be calibrated;12.Diagnosis and protection:The system has the ability of self-adaptive and self diagnosis, and can automatically alarm and protect the abnormal situation according to the customer's settings.13.Check the alarm accident:All alarm accidents can be recorded and consulted;14.Password protection:The operation has password protection function, and the password is divided into operator and administrator level passwords;15.Control switching:With automatic control and manual control switching. Main technical parameters of fermentation system: NOITEMControl range and precision1Agitator controlSpeed adjust by VFD control,the speed range: 0-350rpm; control accuracy: ± 0.5%, resolution: 1rpm.It adopts direct mechanical upper mixing system, special single face mechanical seal, servo motor, variable frequency driver regulation, automatic speed control.Blades: high performance agitator for fermentation, two layers of six flat blades, one layer of inclined blades and one layer of defoaming impeller, The controller can realize: speed and do associated control, curveanalysis, batch report analysis, high and low alarm data setting.2Temperature controlPID automatic control, hot water heating by electrical circultion heating, chiller cooling with circulation system.Control range: cooling temperature + 6-50 oC , control accuracy: ±0.2 oC, resolution: 0.1 oC;Sterilization temperature: 100-130 oC , sterilization time: 0-60min; te which can realize sequence control: curve analysis, report display, data processing, abnormal alarm, process sequence control (set according tofermentation time section, automatic variable control), etc3pHPID automatic control, peristaltic pump control, one-way or two-way control can be selected;It is not easy to produce fluctuation. 2sets peristaltic pump switch control flow, acid and alkali, automatic control. The electrode can be sterilized repeatedly, and the calibration function is completely calibrated by the system software.Display range: 0.00-14.00 ± 0.01, automatic control range: 2.00-12.00 ± 0.2Online detection, automatic alarm, with peristaltic pump automaticallyadd acid and alkali3. PID intelligent control.The controller can realize: pH value curve analysis, acid and alkali addition curve analysis, batch report analysis, sequence control, etc.Control range: 2-12ph, control precision: ± 0.02PH, resolution: 0.01ph4DO2PID automatic control, air through the flowmeter control; can be associated with parameters such as speed control. Measurement range: 1 ~ 200%, control accuracy: ± 5%, resolution: 1%.It can realize sequence control: curve analysis, report display, dataprocessing, abnormal alarm, sequence control, etc5PressuredisplayAutomatic / manual control, remote transmission / pressure gauge display;6Air inletManual valve control, flow meter display;Main components of fermentor: NOITEMDescriptionQTY 1FermenterSpec as the production drawing 2Sampling valveQRF 3Mechanical sealSingle face mechanical seal 4MotorServo type motor 5PLC/HMIPLC:S7-200HMI:TP1200 6VFDControl the speed1 7Flow meterFlow capacity1 8Micropore filter0.01μm2 9Feeding peristaltic pumpBIOQR1 10Foam destroyerperistaltic pumpBIOQR1 11Acid peristaltic pumpBIOQR1 12Alkali peristaltic pumpBIOQR1 13recycle pumpCooling water recycle for the jacket1 14DO2 SensorMettler Toledo1 15DO2 cableMettler Toledo1 16PH sensorMettler Toledo1 17PH cableMettler Toledo1 18Foam sensor 1 19TemperaturesensorPT1002 20Pressure sensor-0.1-0.5MPa1 21Bottom flush valveSS316L ,aspetic type1 22Sight glass/light12V1 23Trap valve 1 24Safety valve 2 25Pressure gauge 2 26Diaphragm valve 1lot 27Pipe fittings 1lot Spare Parts for fermentor: NOITEMSpecQtyRemark1High temperature resistant feeding bottle (glass) 3pcs 2High temperature resistant feeding bottle (glass) 1pcs 3Feeder bottle accessories 4sets 4Special feeding pin (with coat) 1pcs 5Special feeding pin (with coat) 1pcs 6High quality sanitary grade silicone hose 16M 7High quality sanitary grade silicone hose 16M 8Simple tools and toolbox 1pcs 9Spare seal O-ring 10pcs 10Special silicone plug 20pcs 11Sterilization filter 0.1 μ m 4pcs Technical description ItemTechnology specificationWorking volume L5-6000LmaterialContact product is SS316L ,non-contact part is SS004Surface finishInside surface is mirror polish Ra:0.3-0.5umOutside surface is mat polish Ra<0.8umWorking pressureInside shell is 0.2MPa; jacket is 0.3MPaAgitation1).Top mechanical agitator with two layers six blade impeller ,one is for foam destroyer ,gear motor use SEW brand2).Speed is 0-400RPM ( adjustable )Equipment of tank1) .using alcohol flame inoculation2) Sterile type sampling valve and bottom flush valve3) PH sensor ,PO2 sensor ,foam sensor ,flow meter ,temperature sensor ,Pressure sensor ,level sensor ,sight glass ,sight light etcconstructionFermentation reactor tank with completely pipeline and PLC/HMI control panelProduct drawingsSERVICEWe have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .1. Customer inquiry and consultation (URS documents)2. Confirmation of treatment plan (DQ documents &PID Drawing)3.Quotation offer with the technolgy document (Quotation PI )4.Engineering and Manufacturing (Prodcution &Quality inspection )5. Product inspection (FAT documents)6. Delivery arrangement and loading work (full set Shipment documents)7. After-sales service (OQ,PQ ,SAT documents)FAQ1.What about your factory?Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.2.How will your company control the equipment quality ?We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .3.How long the warranty will be?We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .4.Which kind payment do your company do now ?We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.5.Can we become your distributor in our country?Yes, we very welcome you! More details will be discussed if you are interested in being our agent.6.Why we choose "JOSTON "?1. We enhance the reliability of product's quality and working life . 2. We decrease the consumption cost of the product in the ruuning. 3. We improve research personnel's ability to deliver a creative design; 4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.7.Do you supply installation equipment in oversea?Yes, if need, we can send our engineer to your plant to help you do installation and commission.8.How can we know the order production status ?We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here9.what is kind service do you offer before making order ?1.according to your company URS ,we will make the design drawing accoridingly.2.after your company approved drawing ,we will make quotation.3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.10.how about your company after-sale serivce ?1. We provide long-term after-sale service. 2. we can do installation and commission for the equipment in your plant if necessary .3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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