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China, Chinese 20kHz Soundprood Ultrasonic Extraction Machine for Mushroom Extraction Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
HomogenizerUltrasonic Extraction MachineUltrasonic Emulsification
Hangzhou Lanben Trade Co., Ltd.
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Product Description 20kHz soundprood Ultrasonic extraction machine for mushroom extraction machineProduct ParametersFrequency20kHzPower3000watt Capacity10-50LAmplitude20-99%Power supply220v/50-60HzHorn materialTitanium alloyHorn size50mmTank capacity2.5LTank materialSS304GneratorDigitalFrame materialSS304Product DescriptionWhen it comes to extracting active ingredients from mushrooms, traditional methods often face challenges such as low efficiency, severe ingredient destruction, and high energy consumption. However, our ultrasonic mushroom extraction equipment, leveraging advanced ultrasonic extraction technology, enables efficient, green, and precise extraction of active ingredients such as polysaccharides, alkaloids, and flavonoids from mushrooms. This equipment is widely applicable in food processing, health product production, pharmaceutical research and development, and provides strong support for companies to improve product quality and reduce production costs.The core advantage of ultrasonic mushroom extraction equipment lies in its unique "cavitation effect" mechanism. The equipment uses high-frequency ultrasonic vibrations (typically between 20 and 100 kHz) to generate numerous tiny bubbles within the extraction solvent. These bubbles rapidly expand and burst under the influence of the ultrasound, creating intense shock waves and microjets.This energy quickly destroys the cell wall structure of the mushrooms, allowing the solvent to more easily penetrate the cells and fully interact with the active ingredients. Compared to traditional methods like reflux extraction and Soxhlet extraction, this method eliminates the need for prolonged high-temperature heating, fundamentally addressing the issues of traditional processes that easily damage active ingredients and require long extraction cycles. This significantly improves extraction efficiency and retention of active ingredients.Features1. High-efficiency extraction, significantly shortening production cyclesLeveraging the powerful penetration and mixing effects of cavitation, this equipment can reduce the extraction time of mushroom active ingredients by 60%-80%. For example, traditional hot reflux extraction of lentinan requires 6-8 hours, while this equipment can complete the same extraction in just 1-2 hours. This significantly improves production efficiency, reduces equipment downtime, and helps companies expand their production capacity.2. Low-temperature extraction, retaining active ingredientsThe equipment eliminates the need for high-temperature heating during operation, allowing the extraction temperature to be controlled between 30-60°C, making it ideal for extracting heat-sensitive active ingredients from mushrooms (such as certain active polysaccharides and enzymes). Third-party testing has shown that the active ingredient retention rate of mushrooms extracted using this equipment is 20%-35% higher than that of traditional hot reflux extraction methods, ensuring the efficacy and quality of the final product and contributing to the high added value of health supplements and pharmaceuticals. 3. Green and Energy-Saving, Lowering Production CostsThe equipment utilizes a high-efficiency ultrasonic transducer with an energy conversion rate exceeding 85%, reducing energy consumption by 40%-50% compared to traditional heating equipment. Furthermore, the improved extraction efficiency reduces the use of solvents (such as ethanol and water), reducing solvent consumption by approximately 30%. This also reduces the energy consumption and cost of subsequent solvent recovery, meeting the company's needs for green production and cost reduction and efficiency improvement.4. Intelligent Control, Convenient and Stable OperationThe equipment is equipped with a 7-inch color touchscreen and a PLC intelligent control system, enabling precise setting and real-time monitoring of parameters such as extraction temperature, ultrasonic power, and extraction time. The wide parameter adjustment range (temperature: room temperature to 100°C, power: 20% to 100%) allows for the extraction of different mushroom varieties (such as Ganoderma lucidum, Shiitake mushrooms, Hericium erinaceus, etc.) and different active ingredients. The equipment also features comprehensive safety features, including over-temperature alarms, overload protection, and liquid level protection, ensuring stable and reliable operation. The internal parts of the equipment that come into contact with materials are constructed from 304 stainless steel, meeting food-grade and pharmaceutical-grade hygiene standards. These features are easy to clean, corrosion-resistant, and minimize the risk of cross-contamination.5. Flexible Adaptability to Meet Diverse NeedsThe equipment is available in a variety of sizes, ranging from small laboratory units (processing capacity: 50-500mL) to large industrial units (processing capacity: 50-5000L), allowing for flexible selection based on your company's production scale and R&D needs. Furthermore, customized designs are available, such as pretreatment units for specialized mushroom ingredients and multi-link extraction systems (enabling simultaneous extraction of multiple batches), further enhancing the equipment's adaptability and practicality.
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