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China, Chinese Customized Mold for Ductile Iron Manhole Cover and Gratings/Manhole Cover Mold1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Die Casting MouldDuctile Iron Manhole Cover MoldSteel Mold for Manhole Cover
Hengshui Lilang International Trade Co., Ltd.
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Product DescriptionIntroduction to Molds in Ductile Iron Manhole CoversMolds are essential components in the manufacturing process of ductile iron manhole covers. These molds are precision-engineered tools used to shape molten ductile iron into the desired form, ensuring that the final product meets both functional and aesthetic requirements.SpecificationRole and Function of MoldsShape and Design Accuracy:Molds provide the precise shape and dimensions of the manhole cover, which is critical for the structural integrity and fit of the cover. The mold ensures that the cover adheres to industry standards, such as EN 124 and GB/T23858, in terms of size, thickness, and load-bearing capacity.Material Control:The mold's design is tailored to accommodate ductile iron, a material known for its high strength and durability. The mold ensures uniform distribution of the molten iron, leading to consistent material properties throughout the cover.Surface Finish:The quality of the mold directly influences the surface finish of the manhole cover. Molds with high-quality surfaces can produce smooth, well-finished covers that are free from defects such as air pockets, cracks, or surface imperfections. This contributes to both the aesthetic appeal and the durability of the manhole cover.Casting Efficiency:Efficient molds facilitate the rapid and repeatable production of manhole covers. By ensuring uniform flow of molten iron and minimizing cooling time, molds contribute to reduced production costs and shorter lead times, thereby enhancing overall manufacturing efficiency.Customization:Molds can be customized to produce different types of manhole covers, including those with various load classifications (e.g., B125, C250, D400) and special features like logos, anti-slip surfaces, and lock mechanisms. This versatility allows manufacturers to meet specific customer requirements and project needs.Durability and Longevity:Given the heavy-duty application of ductile iron manhole covers in urban infrastructure, molds are designed to withstand the harsh conditions of the casting process. Durable molds ensure consistent quality and reduce the frequency of mold replacements, ultimately lowering production costs over time.Compliance with Standards:Molds play a crucial role in ensuring that ductile iron manhole covers meet international standards for quality and safety. They are designed to accommodate the specifications of relevant industry standards, including load ratings, material strength, and environmental performance.About UsWith over 20 years of experience, our mold factory is a trusted partner for foundries across most of China. We specialize in providing high-quality molds for the production of ductile iron manhole covers, offering solutions that meet industry standards and customer requirements.Our professional team includes skilled designers and a dedicated 3D drawing department, ensuring precision and innovation in every mold we create. We utilize a full range of advanced CNC equipment for mold processing, which allows us to achieve the highest levels of accuracy and efficiency in our production process.Whether you're looking for custom molds or need reliable support for large-scale production, we offer comprehensive solutions that meet the needs of foundries nationwide. With our expertise and cutting-edge technology, we ensure that each mold we produce delivers superior performance, durability, and value.Sample 1Sample 2Sample 3Equipments(Custom configurations available upon request.)Equipment/SoftwareDescriptionCNC Milling MachinesMachines used for precision cutting, shaping, and finishing of mold components.CNC Lathe MachinesUsed for turning mold components, achieving cylindrical features with great accuracy.CNC Drilling and Tapping MachinesFor drilling holes and creating threads on mold surfaces, essential for mold assembly and functionality.3D Printers (Rapid Prototyping)Used to create prototypes or initial mold components quickly for faster testing and adjustments.CNC EDM MachinesIncludes Wire EDM and Sinking EDM machines used for precision cutting and shaping of hard metals.Injection Molding MachinesSimulates the casting process, allowing for trial runs and testing of mold designs before production.Mold Polishing MachinesMachines that achieve a smooth, polished finish on mold surfaces, ensuring quality aesthetics.Coordinate Measuring Machines (CMM)Machines that provide precise 3D measurements for quality control of mold components.Mold Heat Treatment FurnacesUsed to heat-treat mold components for enhanced durability and performance under high casting pressures.Laser Engraving MachinesUsed for engraving markings, logos, or identification numbers on mold surfaces with high precision.Casting Simulation SoftwareAdvanced software for simulating the casting process to optimize mold design before physical production.CNC Surface Grinding MachinesMachines used to achieve a high degree of flatness and smoothness on mold surfaces for exact dimensions.Drawings and 3D viewAfter Sales ServiceStandard Warranty: Guarantee your Modeling testExtended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.FAQQ: What’s the lead time for orders?A: Standard models ship in 15–30 days; customized units require 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we have partnered service centers in key regions.Q: Can I request a customized bucket size?A: Absolutely! We offer tailored attachments.Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.
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