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China, Chinese Efficient 100L Fully Closed Mixing Reactor for Industrial Use1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Chemical Reactor1000L Glass Lined ReactorFully Closed Reactor
Henan Yinuo Industrial Container Co., Ltd.
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Product Description Recommend Products Product DescriptionOur AdvantagesWhy Choose UsCompany Profile 00:00 00:00CategoryDescriptionProduct Name100L Fully Closed Mixing Glass Lined Reactor (Acid Reactor / Enamel Reactor)Core FunctionA 100L capacity industrial reactor featuring a glass-lined (enamel-coated) inner surface and a fully closed design, engineered for safe and efficient mixing, reaction, and processing of acidic or corrosive materials. Ideal for chemical synthesis, acid-based reactions, and material processing where corrosion resistance and process isolation are critical.Capacity & Construction- Volume: 100L working capacity (120L total capacity) to balance batch size and operational flexibility, suitable for pilot-scale production or laboratory-scale industrial trials.- Glass lining: High-quality borosilicate enamel (3.2mm thickness) with a smooth, non-reactive surface, resistant to most acids, alkalis, and organic solvents (except hydrofluoric acid and strong hot alkalis).- Outer shell: Carbon steel (Q235) for structural strength, with thermal insulation for temperature control efficiency.Fully Closed Design- Hermetic sealing: Flanged closures with PTFE gaskets and mechanical seals on agitator shafts to prevent leakage of volatile or toxic substances, ensuring a contamination-free environment and operator safety.- Inert gas purging port: Allows displacement of air/oxygen with nitrogen or argon, critical for oxidation-sensitive reactions.- Pressure/vacuum capability: Operates under full vacuum (-0.1 MPa) up to 0.6 MPa (gauge) for closed-system reactions, distillations, or solvent recovery.Mixing System- Agitator type: Anchor, paddle, or turbine impeller (customizable) made from enamel-coated steel, ensuring compatibility with the glass-lined interior.- Speed range: 5-300 RPM via variable frequency drive (VFD), with torque adjustment for high-viscosity mixtures.- Mixing efficiency: Optimized impeller design and baffles (optional) to ensure uniform blending, reducing reaction time by promoting mass transfer.Temperature Control- Jacket configuration: Full jacket for heating/cooling media (steam, hot water, thermal oil, or chilled water).- Temperature range: -30°C to 200°C, with precision control (±1°C) via PID-regulated thermocouples and a digital temperature controller.- Over-temperature protection: Automatic shutdown if temperature exceeds set limits, preventing enamel damage.Safety Features- Pressure relief valve: Certified rupture disc or spring-loaded valve to prevent overpressure.- Glass integrity testing: Includes a spark test port to verify enamel lining continuity (no pinholes) before use.- Emergency stop: Hardwired E-stop button for immediate shutdown during anomalies.Accessories & Ports- Sight glass: With light source for visual monitoring of reactions without opening the system.- Sampling port: PTFE-lined valve for aseptic sampling during closed operation.- Nozzles: Multiple flanged ports (DN15-DN50) for feeding raw materials, adding reagents, or connecting sensors (pH, ORP, level).Applications- Acid-catalyzed reactions: Esterifications, nitrations, or sulfonations in pharmaceutical and fine chemical production.- Corrosive material processing: Mixing or storing acidic solutions, such as sulfuric acid or hydrochloric acid-based formulations.- Specialty chemical synthesis: Production of dyes, pigments, or intermediates requiring non-reactive surfaces.Compliance & Maintenance- Standards: Complies with DIN 28136 (enameled equipment) and ASME BPE guidelines for material safety.- Maintenance: Easy-to-replace seals and gaskets; regular enamel inspection (spark test) recommended to maintain corrosion resistance.- Service life: 8-10 years with proper use, depending on operating conditions. FAQQ1: Are you a factory or a trading company?A1: we are the factorywe have the business capabilities of design,manufacturing, trade integration, and independent import and export. Q2: Will there be any guarantee if I buy from you? A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell. Q3: Do you provide installation guidance or other after-sales service? A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will arrange for our engineers to help you with voice or video contact. Q4: What are the payment methods and terms you accept? A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money. Q5: What is your delivery time? A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for one device is 45 to 50 days, depending on the shipping method. Q6: How do you pack and ship the equipment? A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.
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