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China, Chinese Customized Stainless Stee Continuous High Pressure Stirred Tank Reactor1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Chemical ReactorContinuous Stirred Tank ReactorCustomized Reactor
Henan Yinuo Industrial Container Co., Ltd.
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Product Description Recommend Products Product DescriptionOur AdvantagesWhy Choose UsCompany Profile 00:00 00:00SpecificationDetailsProduct NameCustomized Stainless Steel Continuous High Pressure Stirred Tank ReactorCore Customization Features- Tailored Design: Fully customizable in capacity (50L-10,000L), pressure rating, stirrer type, and port configurations to match specific industrial processes.- Material Options: Choice of 304 stainless steel (for general applications) or 316L stainless steel (for corrosion resistance in acidic/alkaline environments).- Integration Flexibility: Adaptable to continuous production lines with options for inlets/outlets, sampling ports, and auxiliary equipment (e.g., heat exchangers, pumps).Pressure & Temperature Range- Working Pressure: Up to 300 bar (customizable up to 500 bar for specialized high-pressure reactions).- Temperature Range: -50°C to 350°C (achieved via jacketed heating/cooling or internal coils, compatible with thermal oil, steam, or cryogenic fluids).- Pressure/Temperature Control: Precision PID controllers with real-time monitoring to maintain stable process conditions.Stirring System- Agitator Types: Customizable options include turbine, anchor, helical ribbon, or magnetic coupling stirrers (to ensure hermetic sealing under high pressure).- Speed Range: 50-2000 rpm (variable frequency drive for precise mixing control, suitable for low to high viscosity materials).- Shaft Sealing: High-pressure mechanical seals (single or double) to prevent leakage and maintain pressure integrity.Continuous Operation Design- Flow Control: Equipped with metering pumps and flow meters for continuous feeding of raw materials and discharge of products, ensuring steady-state reaction conditions.- Process Integration: Designed to connect with upstream/downstream equipment (e.g., pre-heaters, filters, storage tanks) for seamless production flow.- Residence Time Control: Adjustable via flow rate and tank volume to optimize reaction completion.Material Construction- Tank Body: Heavy-gauge stainless steel (304/316L) with welded or flanged construction, pressure-tested to 1.5× working pressure for safety.- Internal Components: Stirrer blades, baffles, and wetted parts made from the same grade stainless steel to ensure material compatibility and prevent contamination.- Jacket/Coils: 304 stainless steel jackets for heating/cooling, with insulation to minimize heat loss.Safety Systems- Pressure Relief: Rupture discs and safety valves set to 1.1× working pressure for overpressure protection.- Temperature Safeguards: Over-temperature alarms and automatic shutdown systems.- Emergency Controls: Hardwired emergency stop buttons and pressure interlocks to halt operations in critical situations.- Leak Detection: Sensors for early detection of pressure or fluid leaks, with automatic isolation protocols.Control & Monitoring- Automation: PLC-based control system with HMI touchscreen for real-time monitoring of pressure, temperature, stirrer speed, and flow rates.- Data Logging: Built-in data recording (USB/ethernet) for process traceability and optimization.- Remote Control: Optional SCADA integration for remote operation and process adjustment.ApplicationsIdeal for continuous chemical synthesis, polymerization, hydrogenation, catalytic reactions, and high-pressure extraction in industries such as pharmaceuticals, petrochemicals, fine chemicals, and energy production.Certifications & ComplianceComplies with ASME BPVC, PED (CE), and ISO 9001 standards; pressure vessel certification available for specific regions (e.g., ASME U Stamp, China SELO).Warranty & Support- Warranty: 3-year warranty on pressure vessel components; 1-year warranty on control systems and seals.- Custom Support: Factory-provided installation guidance, process optimization consulting, and spare parts supply.Key Advantages- Customization: Tailored to unique process requirements for enhanced efficiency.- High-Pressure Performance: Reliable operation under extreme pressure conditions for specialized reactions.- Continuous Production: Enables high-throughput manufacturing with consistent product quality.- Durability: Stainless steel construction ensures long service life in harsh industrial environments. FAQQ1: Are you a factory or a trading company?A1: we are the factorywe have the business capabilities of design,manufacturing, trade integration, and independent import and export. Q2: Will there be any guarantee if I buy from you? A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell. Q3: Do you provide installation guidance or other after-sales service? A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will arrange for our engineers to help you with voice or video contact. Q4: What are the payment methods and terms you accept? A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money. Q5: What is your delivery time? A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for one device is 45 to 50 days, depending on the shipping method. Q6: How do you pack and ship the equipment? A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.
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