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China, Chinese PLC Controlled High Performance Industrial Potassium Chloride Powder Compound Fertilizer Mixer1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Planetary MixerPowder MixerMixer
Foshan Aishilang Precision Machinery Business Department
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Product Description PLC controlled high performance industrial potassium chloride powder compound fertilizer mixerThe company's main technologies and products:1. Design, manufacture and installation of chemical equipment.2. Complete equipment for unsaturated resins, emulsions, water-based PU, seam beautifiers, adhesives, paints, coatings and hot melt adhesives3. Complete equipment for glass glue, MS glue, silicone, structural glue, electronic potting glue, thermal conductive glue and polyurethane glue4. Multifunctional reactor, powerful disperser, planetary mixer, double planetary power mixer, horizontal kneader, vertical kneader, vacuum disperser, concentric twin-shaft mixer5. Horizontal twin-screw mixer, twin-screw cone mixer, vertical ribbon mixer, plow blade mixer, twin-shaft zero-gravity mixer, powder mixing complete equipment. Product DescriptionConvection mixing (macro mixing)When the mixing blades (such as spiral blades) rotate, they push the materials close to the blades to move axially or radially along the cylinder.For example, the outer spiral blades transport the materials from both ends to the middle, and the inner spiral blades transport the materials from the middle to both ends, forming a circulating flow of the materials in the cylinder (axial convection); the paddle blades promote the radial diffusion of the materials through high-speed rotation (radial convection).This overall circulation flow allows the materials to form a large-scale position exchange in the cylinder, quickly achieving preliminary mixing at the macro level.Shear mixing (micro mixing)Shear force is generated between the blades and the materials, the materials and the cylinder wall, and the material particles due to the speed difference.Shear force can break up material agglomerations, eliminate particle agglomeration, and allow materials of different particle sizes and densities to interpenetrate each other under shear action, thereby refining the mixing unit.For materials containing a small amount of additives or pigments, shear action is particularly important to ensure that trace components are evenly dispersed.Feeding: The material enters the horizontal cylinder from the feed port, and the filling rate is usually 50%~70% of the cylinder volume to avoid overfilling and affecting the mixing efficiency.Stirring start: The motor drives the stirring shaft to rotate, and the blades push the material to start convection, shear and diffusion movement.Mixing process: Adjust the stirring speed and time according to the material characteristics (such as particle size, density, and fluidity). Generally speaking, the speed of the ribbon mixer is low (10~30 rpm), which is suitable for gentle mixing; the speed of the paddle or plow type is high (50~200 rpm), which is suitable for high-intensity dispersion.Discharging: After mixing evenly, discharge through the bottom discharge port or the cylinder flip to avoid residue.Applicable scenarios and advantagesApplicable materials: dry, non-sticky materials such as dry mortar, chemical raw materials, food additives, and pharmaceutical powders.Advantages:The horizontal structure increases the space for material movement, with high mixing efficiency and good uniformity;A variety of blade forms can be customized to meet different mixing needs (such as the spiral ribbon type is suitable for easily layered materials, and the plow blade type is suitable for fiber-containing or agglomerated materials);The cylinder has good sealing performance and is suitable for handling dust or precious materials.Detailed PhotosWorkflowFeeding: The material enters the horizontal cylinder from the feed port, and the filling rate is usually 50%~70% of the cylinder volume to avoid overfilling and affecting the mixing efficiency.Stirring start: The motor drives the stirring shaft to rotate, and the blades push the material to start convection, shear and diffusion movement.Mixing process: Adjust the stirring speed and time according to the material characteristics (such as particle size, density, and fluidity). Generally speaking, the speed of the ribbon mixer is low (10~30 rpm), which is suitable for gentle mixing; the speed of the paddle or plow type is high (50~200 rpm), which is suitable for high-intensity dispersion.Discharging: After mixing evenly, discharge through the bottom discharge port or the cylinder flip to avoid residue.Applicable scenarios and advantagesApplicable materials: dry, non-sticky materials such as dry mortar, chemical raw materials, food additives, and pharmaceutical powders.Advantages:The horizontal structure increases the space for material movement, with high mixing efficiency and good uniformity;A variety of blade forms can be customized to meet different mixing needs (such as the spiral ribbon type is suitable for easily layered materials, and the plow blade type is suitable for fiber-containing or agglomerated materials);The cylinder has good sealing performance and is suitable for handling dust or precious materials. ModelVolume(L)Motor powerMixing amountSpeedInner DimensionsExternal dimensionsMotor(KW)Electric heating (KE)KGR/min(L*W*H)(L*W*H)FT-01200.75-4P31029/35400*250*3251200*350*1000FT-021001.5-4P65029/35500*450*4501300*540*1050FT-031502.2-4P67529/35550*500*5001400*590*1100FT-042002.2-4P610015600*500*5001600*600*1250FT-053003-4P9150151000*550*6501800*700*1350FT-064003-4P9200151000*640*7421880*744*1900FT-075004-4P12250151220*650*7522100*744*1900FT-086005.5-4P12300151220*700*8022100*794*1900FT-0910007.5-4P18500151220*1050*11522170*1144*1860FT-1015007.5-4P27800151500*1100*11522455*1184*1900FT-11200011-4P361000151800*1100*12022796*1204*1900FT-12300015-4P451500152000*1256*13562992*1356*2100FT-13400022-4P542000152440*1300*14033480*1381*2150FT-14600030-4P633000153000*1456*15534160*1556*2250FT-15800037-4P724000153200*1600*17004439*1706*2447FT-161000045-6P815000153600*1750*18534869*1926*2600FT-171200045-6P816000154000*1800*19005400*2000*3000 Company ProfileFAQQ1: Compared with ordinary mixers, what are the advantages of planetary mixers?1. Unique mixing structure: Planetary mixers have revolving and rotating mixing blades to simulate the trajectory of planetary motion. Compared with the single mixing method of ordinary mixers, it can produce more complex and efficient material flow, greatly improve the mixing uniformity, and is especially suitable for materials with extremely high mixing precision requirements, such as electronic slurries, high-end cosmetic raw materials, etc.2. High mixing efficiency: Due to its special motion mode, materials can be fully mixed in a short time, and the working efficiency is much higher than that of ordinary mixers. For example, in the production of lithium battery electrode materials, it can greatly shorten the batch production time and increase production capacity.3. Wide range of applicable materials: Whether it is low-viscosity liquids, high-viscosity pastes, or materials containing solid particles of various particle sizes, planetary mixers can perform mixing tasks excellently, and ordinary mixers are often unable to handle difficult materials.Q2: How to choose the right model of planetary mixer according to the characteristics of the material?1. Material viscosity: For low-viscosity materials (such as some solvent-based coatings), models with higher speeds and relatively simple blades can be selected to achieve rapid mixing; for high-viscosity materials (such as silicone rubber and sealants), models with large torque, complex blade structure and the ability to stir deeply inside the material should be selected to ensure that the material is fully turned and mixed.2. Material composition: If the material contains a large number of solid particles, pay attention to the dispersing ability of the mixer and select a model whose blades can effectively break up the agglomeration of particles; for materials containing volatile, flammable and explosive components, consider the sealing and explosion-proof performance of the equipment and select a model with corresponding safety design.3. Production scale: Small-scale, flexible planetary power mixers can be used for small-scale production; large-scale industrial production requires matching large-capacity, highly automated equipment to meet production requirements.Q3: How often do the stirring blades of the planetary power mixer need to be replaced, and how to judge?1. Wear observation: Check the surface of the blade regularly. If there is obvious wear and thinning, especially when there are gaps and deformations on the edge, which seriously affect the mixing effect, you need to consider replacing it. Generally, if the material is used frequently and the blades are worn out, they may need to be replaced every few months; if the material is mild and the frequency of use is low, the blade life can be up to several years.2. Mixing effect evaluation: When the uniformity of the mixed material is found to be significantly reduced, even if the equipment parameters are adjusted, it cannot be improved. It may be caused by severe wear of the blades, and the blades should be replaced in time.3. Abnormal operation sound: If the mixer makes abnormal noise during operation, and after excluding other component failures, it is likely that the blades are worn and cause unbalanced operation. At this time, the blades also need to be checked and replaced.Q4: What is the reason for the planetary power mixer to have too high temperature during operation, and how to solve it?1. Reason: On the one hand, it may be that the viscosity of the material is too large, the stirring resistance increases, and the motor generates too much heat due to long-term high-load operation; on the other hand, there is a problem with the equipment lubrication system, such as insufficient and deteriorated lubricating oil, which leads to increased friction between components and generates a lot of heat. In addition, cooling system failures, such as blockage of cooling water pipes and damage to cooling fans, cannot effectively take away heat, which can also cause excessive temperatures.2. Solution: For the material viscosity problem, the material viscosity can be appropriately reduced, such as heating the material (within the allowable range) or adjusting the formula; check the lubrication system, replenish or replace the lubricating oil; conduct a comprehensive overhaul of the cooling system, dredge the cooling water pipe, replace the damaged cooling fan, etc., to ensure the normal heat dissipation of the equipment and control the temperature within a reasonable range.Q5: What is the cleaning process of the planetary power mixer and what should be paid attention to?1. Cleaning process: First, after the mixer stops running, empty the remaining material; then, add an appropriate amount of cleaning agent to the mixer (select a suitable cleaning agent according to the properties of the material, such as organic solvents to clean oily materials, alkaline cleaning agents to clean water-based materials), start the mixer at a low speed for a period of time, let the cleaning agent fully contact the inner wall and blades of the equipment, dissolve and flush the residual materials; then, rinse the equipment with clean water, repeatedly rinse several times, until the discharged water is clear and free of impurities; finally, hot air drying or natural drying can be used to ensure that the inside of the equipment is dry to prevent rust and material residue.2. Precautions: Pay attention to safety when cleaning, avoid contact of cleaning agents with skin and eyes. If contact is made accidentally, rinse with plenty of water immediately and seek medical attention; for materials with special requirements, such as mixers used in the food and pharmaceutical industries, strict disinfection is required after cleaning; during the cleaning process, check whether the various parts of the equipment are damaged. If there is a problem, repair it in time to ensure normal use next time.Q6: What level of automation can the planetary power mixer achieve and how to achieve it?1. Automation level: Planetary power mixers can achieve a high degree of automation. From automatic feeding and precise metering of materials, to automatic control of parameters such as stirring speed, time, and temperature during mixing, to automatic unloading after mixing, the entire production process can be accurately controlled by the automation system. The operator only needs to set the parameters on the control panel, and the equipment can automatically run according to the preset program, greatly reducing manual intervention and improving production efficiency and product quality stability.2. Implementation method: By equipping with advanced control systems, such as programmable logic controllers (PLCs), connecting various sensors (such as temperature sensors, weight sensors, speed sensors, etc.) and actuators (such as motors, valves, conveyor belts, etc.). The sensor collects equipment operation data and material status information in real time and feeds it back to the PLC. The PLC issues instructions to the actuator according to the preset program to achieve precise control of equipment operation, thereby achieving automated production.Q7: What are the maintenance points of planetary power mixers?1. Regularly check the appearance of the equipment: check whether the equipment shell is damaged or deformed, whether the connection parts are loose, and repair or tighten them in time to ensure the stability of the overall structure of the equipment.2. Pay attention to the operation of the motor: check the temperature, noise, and vibration of the motor, and regularly add lubricating oil to the motor bearings to ensure the normal operation of the motor. If the motor is found to be abnormal, stop the machine for inspection and maintenance in time to avoid the expansion of the fault.3. Maintain the mixing system: In addition to the inspection and replacement of the paddles mentioned above, check the concentricity of the mixing shaft to ensure that the mixing shaft is stable and shake-free during operation; lubricate and clean the transmission chain, gears and other components to prevent wear and jamming.4. Maintain the cooling system: clean the cooling water pipeline regularly to prevent scale and impurities from clogging; check the working status of cooling water pumps, fans and other components to ensure that the cooling system can effectively dissipate heat and maintain the normal operating temperature of the equipment.5. Calibrate the metering device: If the mixer is equipped with a material metering device, calibrate it regularly to ensure the accuracy of the material addition amount, thereby ensuring the consistency of product quality.
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