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China, Chinese 316 Stainless Steel Powder Ribbon Blender/ Double Ribbon Mixer1 Industrial Products Supplier Manufacturer Details, price list catalog:
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PerMix Tec Co., Ltd.
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Product DescriptionProduct DescriptionPRB - Ribbon MixerPerMix PRB series Ribbon Mixer is an efficient and versatile blending machine for mixing of dry powders, granules and viscous pastes homogeneously. It is able to give a satisfying "homogeneity grade" for mixing jobs due to the special design of a mixing agitator with dual ribbons inside of a U-shaped working trough. PerMix designs our PRB Ribbon Blenders which are able to achieve a maximum "mixing ratio" of 1:500,000, which means you can get the desired mixture proportion of components in as small as 1 gram with a batch of 500kg.How It WorksPerMix PRB Ribbon Mixer consists of one electrical motor, one gearbox, and a shaft with double ribbons located in a U-shaped vessel. The external & inner ribbons are designed in such a way that the powder materials are pushed to move from center to the two ends of vessel, and meanwhile from ends to the center; besides, the powder materials are lifted up along the ribbon edges but then drop due to gravity. In such a three-dimensional way, the total powder can be mixed fast in the vessel. It asks for a short mixing time and relatively low power consumption.The shaft is sealed with stuffing box with multiple PTFE packings (sometimes with a lantern ring for air purge) at both ends. Materials are loaded from top side, and a flush fitting discharge valve is located at the bottom side in the center. The discharge height can be adjusted as per requirement, so that material gets discharged into the container below it without floating dust.Optional FeaturesStub-shaft design for hygienic applicationsRibbon typesCustomized feeding & dischargingPerMix provides the innovative Stub-shaft design to eliminate the flange/bolts that are used to connect the main shaft to the drive shaft and non-drive shaft, thus minimize the product residue between batches. The stub-shaft design can also dramatically reduce the time to disassemble the ribbon shaft out of the trough if thorough cleaning or overhaul is required.We offer different types of mixing ribbon for different applications. Standard ribbon is used to provide general blending purpose, with center discharge; Interrupted ribbon is applied for viscous material; Continuous ribbon is used for continuous operation with one side feeding and the other side discharging. For very abrasive mixing tasks, the ribbons can be designed to be bolted for easy change in case of wearing.A variety of feeding & discharging methods can be selected by the customers. For feeding of materials, sliding cover design can be used for applications with limited height; bag dump station can be mounted on the top of the U-shaped trough. Safety grid can be installed to prevent the possible injury to the worker. For discharge of the products, manual, pneumatic, or motorized operated valves can be selected according to the customers' preference. They are prepared to fit into any existing production line easily. Heating/Cooling jacketCIP (Clean-in-place) spray ballsLiquid spray nozzlesJacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.Optional CIP spray balls can be mounted on the PerMix mixers to make the cleaning of mixer inside easy and automatic with customer CIP cleaning station.Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.Continuous operationConstruction materialVacuum drying & deaeratingPerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous ribbon mixers differ from batch mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.We are able to offer our mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part.The mixer can be designed for vacuum drying & deaerating for special applications.SpecificationModelTotal(liter)Useful(liter)kW(*)RPM(*)H1(*)(mm)L(mm)W(mm)H(mm)Weight(kg)PRB-4545271.11236001,2005001,500450PRB-100100602.21006001,4105401,650600PRB-2002001203706001,5706301,710650PRB-3003001804656001,7006801,760750PRB-5005003005.5526001,9808702,020950PRB-7507504507.5456002,2109602,1501,250PRB-10001,00060011431002,4001,0501,7651,450PRB-15001,50090011381002,6701,1501,8701,700PRB-20002,0001,20015351002,9201,2501,9802,250PRB-30003,0001,80018.5291003,3201,4002,1502,800PRB-40004,0002,40022271003,6601,5202,2903,900PRB-50005,0003,00022231503,9101,6202,3904,350PRB-60006,0003,60030231504,2101,7002,5105,200PRB-80008,0004,80037211504,8101,8602,5907,500PRB-1000010,0006,00045191504,9901,9802,6409,100PRB-1200012,0007,20055175006,8502,4503,07013,900PRB-1500015,0009,00075175007,2602,6503,28016,000PRB-2000020,00012,00090155507,8452,9053,56021,700PRB-2500025,00015,000110145508,4003,2003,70026,0001. kW/rpm are product dependent and might vary.2. H1 (discharge height) can be designed according to request.3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.4. PerMix reserves the right to modify the design without notice.GalleryRibbon Mixer with Sliding Top LidPRB Mixer with Platform & Electric Control12 Cubic Meters Ribbon MixerRibbon Mixer with Screw ConveyorPRB Mixer with Bag Loading HousingRibbon Mixer with Bolted RibbonsInternal View of PRB Ribbon MixerVent Port with Safety GridCompany ProfileIn 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market. PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China. PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.Our CustomersFAQQ: What is your price level compared with European suppliers and local Chinese suppliers?A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers. Q: Are you able to provide tailor-made design and production for the mixers?A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.Q: Are you able to design and produce other processing equipment?A: We are open to discuss about it. Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.A: Yes we are doing it a lot. We have several OEM partners in the USA. Q: Do you have agent network out of China?A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business. Q: What is your delivery lead time of the mixing equipment.A: Depending on the size and level of customization, but usually it is from 6-14 weeks. Q: How do you pack and ship the mixing machines?A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.
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