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China, Chinese 650L Double Planetary High Speed Mixer For Sodium-Ion Battery Manufacturing1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Planetary MixerMixer MachinePlanetary Mixer
Xiamen Tmax Battery Equipments Limited
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Product Description 650L Double Planetary High Speed Mixer for Sodium-Ion Battery Manufacturing 1,Equipment OverviewA,Summary:Planetary power mixer is an all-round new model which combines the principle and composition of traditional double planetary mixer and high-speed disperser. At present, it is widely used in many fields.Aiming at the characteristics of high solid content and high viscosity of power battery slurry, our company has developed an enhanced power mixer with higher speed and greater torque based on the original star power mixer. In the design process, the factors such as the speed of the agitator, mixing power, dispersion linear speed, suspension grade, liquid flow pattern and the distribution of turbulence intensity in the barrel are fully considered. The highest linear speed of its high-speed dispersion can reach 23m/s, and the enhanced fried dough twist frame can handle any high viscosity battery slurry. A new mixing method - the fried dough twist box rotates clockwise and its rotation is counterclockwise to ensure that there is no dead angle and no "Climbing" phenomenon in mixing. In terms of sealing, two sets of mechanical seals plus soft and static seals ensure vacuum - theoretically, the sealing performance is enhanced by 30%. PT 100 temperature sensor directly contacts the material, so the measurement is more accurate and the reaction speed is faster, and the error is only between ± 0.5 oC. This machine is composed of base, beam, column, sealing cover, feeding cylinder, transmission and electric control system. B,Equipment technical configurationNo.Item nameModel and specificationPlace of Origin1ReducerRF167 -Y45 -4P-51.76-M2-D550Kone2Electric machinery1 set of low-speed 45kw-4-level variable-frequency motor; High speed ordinary motor 55kw-4, 1 set.Source3Frequency converter45kwx1 sets; 55kwx1 sets.Hope Senlan4ThermometerPT100 (high temperature measurement accuracy)HTC5Bearingon blueprintGermany fag6Linear guide railSBIthe republic of korea7Skeleton oil sealFluoroplastic framework oil sealJapan NOK8Electrical componentsLow voltage electrical componentsSchneider9Valveon blueprintEnnis10Mechanical sealTwo sets of alloy mechanical sealsChishi shield11GearThe tooth surface is hardened, precision ground and driven by helical gearJieou12Lubricating greaseHigh speed bearing special grease temperature resistance 600 degreesBest C.Technical parameters of equipment1Vacuum degree-0.098MPa,2Structural styleGantry type3Speed r/minRevolution: 0~28 rpm, rotation: 0~53 RPM variable frequency speed regulation energy saving control;4Low speed shaftHigh speed: 0~2000rpm variable frequency speed regulation energy saving control.5High speed shaftTwo axis hemp pattern,6Lifting modeDouble high-speed shafts, two on the shaft Φ 230 dispersion tray.7Lifting heightHydraulic can body lifting, linear guide double hydraulic lifting, with safety bolt, oil pump motor 3kw8Temperature measurement method1000mm9Can body positioningTemperature measurement of barrel wall.10Total power (KW)The positioning block at the bottom of the barrel is used for positioning, and the flange structure is set on the kettle cover to ensure the central positioning.11Power Supply103KW12Overall dimensionAC:3*380V,50HZ13SizeLength 3700, width 1600, height 3570 (mm)14Weight11T D,Can body1Kettle size (mm) (inner diameter x inner height)Φ1100×850, the roundness error of the liner is 0.2mm, and the smoothness of the liner reaches the mirror surface.2Volume (L)807L3Design pressure (MPA)Inner cylinder -0.098mpa, jacket 0.8MPa4Design temperature (° C)-10~+100°C5Main materialSUS304 is in contact with the material, jacket: 304, bottom material: 304 stainless steel +q235-b6Cylinder thickness (mm)Inner cylinder δ 10mm, jacket δ 5mm.7Temperature regulation formThe can body and bottom are equipped with jackets, which increases the cooling or heating area. The cooling water is automatically thermostatically controlled by the chiller.8Discharging formBall valve9Mobile modeManual10Number of can bodies1 set E,Main materialsSNNameMaterial SNNameMaterial1Upper can bodySUS3044Mixing shaftSUS3042Lower bodySUS3045Agitated slurrySUS3043JacketSUS304+Q2356Rack, base, etcQ235-B F,Kettle cover nozzleSNPurposeSpecificationsQtyremarks1Powder feeding portDN1501Quick opening type, with DN150 quick opening feeding port2MirrorDN1202One of them is equipped with LED mirror light3VacuumizeDN201Toothed pneumatic ball valve4Nitrogen filling portDN201Toothed pneumatic ball valve5Exhaust portDN201Toothed pneumatic ball valve6Spare portDN502Flange interface7Vacuum gauge portM20×1.51Equipped with vacuum gauge: Y-100 type.Note: the upper can body is in a straight barrel shape, and the outer wall of the can body is polished smooth for easy cleaning. G,Mixing shaft and blades1Low speed mixing shaft: the cross section of the two shaft fried dough twist mixing paddle is Pentagon, cast from pure stainless steel; High speed mixing shaft: 2 high-speed shafts, two on the shaft Φ 230 dispersion plate (height can be adjusted arbitrarily).2Pulp shaft and blade: the surface is polished. After five axis CNC machining center processing, ensure that the spiral line is consistent. The distance between mixing paddle and barrel bottom is 3-5mm, the distance between mixing paddle and barrel wall is 3-5mm, and the distance between paddle and paddle is 4-7mm.3Shaft seal: mechanical seal structure.4Planetary case 304Note: 1. The design is suitable for the flat bottom mixing tank, and the slurry shaft design is reasonable and easy to clean.2. The planet carrier body is designed with an overpressure balance hole. H, Electric cabinetS/NStandard type 1the electric cabinet is forced cooled by air conditioner. The electric cabinet has temperature monitoring and over temperature alarm. It is controlled by computer and PLC. It can be manually controlled or programmed. The electric box is sealed. The dust, combustible gas and conductive powder in the production environment will not enter the electric cabinet, so as to ensure the normal operation of all electrical components in the electric cabinet and reduce the failure rate. 2the control power supply adopts DC 24V safety voltage.3separate the automatic / automatic program control, and complete the operation and setting of the start, stop, lifting, operation time and vacuum degree of the equipment on the computer touch screen. The computer has a large memory capacity, which can store more than thousands of processes. It is easy to operate, and the display is dynamic and intuitive. The whole process of operation is monitored. The temperature, vacuum degree, speed and other operating curves are clear at a glance, and the alarm is visually recorded. A U disk can be inserted behind the computer to facilitate uploading / downloading the process and setting parameters. Permissions can be set to prevent operators from changing the process artificially and ensure the consistency of products.4electronic motor overload thermal protection.5if the motor has phase failure, grounding, etc., the system will protect and stop output.6if the main power supply fails, the system operates according to the controlled slope.7if the rotation is blocked, the system will protect the motor.8when the motor current exceeds the rated current of the motor, it will stop automatically.9panel layout of power distribution cabinet: power indication, emergency stop, computer touch screen, button switch.10cooling mode of distribution cabinet: air conditioning cooling.11power distribution and supply: three-phase five wire (a, B, C, N, PE), ac380v/220v.12Schneider is used for contactors, air switches, circuit breakers, etc.13intermediate relay: Schneider brand. I,Control panelS/NStandard type1Computer display temperature and vacuum degree2The computer displays the speed, process step, operation status, monitoring, etc3Equipment operation mode: Schneider brand button operation4One emergency stop button5High and low speed dispersion speed knob6Power indication, manual / automatic, lifting, pressure relief, mixing and decentralized starting and speed regulation, etc J,Safety interlock systemS/NExplaination1Press the emergency stop switch, and the equipment will stop immediately without any operation.2The dispersion motor can be started only after the can body rises to the position. When the can body rises, the mixing motor can rotate slowly for mixing3When the mixing shaft rotates, the can body cannot fall.4When the mixing barrel is not in place, the barrel cannot rise.5It stops automatically after the can body rises and falls in place.6The material barrel can be unlocked only after the can body is lowered in place.7There is an alarm when the can body rises and falls.8When the motor current exceeds the value of the protection range, it will stop automatically.9After the can body rises in place, it is equipped with a safety bolt to prevent the can body from falling abnormally after rising to the high position during maintenance. K,Accompanying spare partsS/NNameSpecificationsTexture of materialQuantityRemarks1Ladder shaped sealing strip of kettle cover10×8,L=3700silica gel1 L,Equipment appearance color: the main color is milky white (which can be customized by the user) Attached equipment drawing:Structure diagram of guide circulating eddy current cooling at the side and bottom of charging cylinder Transmission and sealing structure diagram Technical configuration of 650L slurry transfer mixing drum 1Can body size (mm)Φ 1100*850mm 2(inner diameter x inner height)807L3Design volume (L)Inner barrel -0.098mpa, jacket 0.8MPa4Design pressure1 set of shaft mechanical seal and 2 fluororubber skeleton oil seals5(Mpa)SUS304 is in contact with the material, jacket: 304, bottom material: 304 stainless steel +q235-b6Seal asInner cylinder δ 10mm (measured thickness after processing), jacket δ 5mm7Main materialWater cooling8Can body thickness (mm)ball valve9Temperature regulation formΦ 1 120mm sight hole, 1 vacuum gauge, 1 vent (with silencer), 1 vacuum hole10Discharging formMixing motor 3KW, one KONE reducer, rotating speed: 0-50rpm. Variable frequency speed control. M,Onsite picture:
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