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Pressure Filling MachineHigh Quality Aerosol Filling LineFull Automatic Aerosol Filling Machine Line
ZHENGZHOU HONGLE MACHINERY EQUIPMENT CO., LTD.
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Product Description Detailed Photos High-Speed Fully Automatic Aerosol Filling Machine 2800BEngine Power and Gas Consumption:NoEquipment NameGas ConsumptionEngine PowerVoltage1Screw Air compressor + Air filter + 1000L Air tank + Refrigerated Air Dryer (Optional system)×30KW380V, 50Hz2Automatic Aerosol Can Arranging Machine0.2m3/minute0.75KW380V, 50HzAutomatic Liquid Filling Machine0.6m3/minute××Automatic valve inserting machine0.5m3/minute0.37KW380V, 50HzAutomatic Sealing & Propellant Filling Machine0.8m3/minute××Automatic Weight Check Machine 0.4m3/minute0.8KW380V, 50HzAutomatic Water Bath Machine0.5m3/minute 32KW380V, 50HzAutomatic Nozzle Presser0.3m3/minute××Automatic Cap Presser0.3m3/minute××Automatic Date Printing Machine ×0.55KW220V, 50HzPacking Table and Conveying Belt×1.5KW380V, 50HzEquipment Details Description1 Aerosol filling system2800B Fully Automatic Aerosol Filling Production Line InstructionWorking Process:can arrange table > liquid filling > valve inserting > sealing & propellant filling > weight check > water bath tank > nozzle pressing > big cap pressing > date printing > other packing systems2800B Type Fully Automatic Aerosol Filling Machine Production Line is manufactured based on the combination of advanced foreign technology and domestic aerosol filling industry development.Famous in providing efficient and accurate performance. It can bottle the metal can with the international standard of 1 inch diameter and aluminum type spray bottle.2800B Fully automatic aerosol filling machine is widely used to fill such products in food, medicine, sanitation, automobile, environmental protection, fire protection and daily necessities, such as hair spray, air cleaning spray, health-care, insecticides, disinfectants, extinguishing agent, carburetor detergent, spray paint, gas lighter and polyurethane foam and other propellant. 2800B Fully Automatic Aerosol Filling Machine adapts origin Japanese (SMC and CKD) and Italian (METAL WORK) pneumatic components; cylinder gasket ring adapts import material.2800B Fully Automatic Aerosol Filling Machine has accuracy of ±1%. 2800B Fully Automatic Aerosol Filling Machine has own good reputation of being reliable, easy handling and easy maintenance, In addition, its main technical specifications are the same as imported products.It consists of nine flat-roofed conveyor belts, one of them connected with production line. it can automatically arrange cans and feed the filling line on the stainless conveyor belt. It has explosion-proof motor and is available to change the speed at any time. The motor power is 0.75 kw. The key technology of can arrange machine lies in the seven conveyor belts run in the same direction but with three different speeds, namely differential motion principle. When more aerosol cans move toward one direction, they will not run in parallel with 2, 3, or 4 cans, but become a straight line to run in parallel, and form can-blocking and can-jamming. Moreover, the double ejector rod cylinder in one side of unscrambler's guardrail twisted in reciprocating motion to stimulate an intelligent function. It can allocate double ejector rod cylinder to run smoothly, and the cylinder operation connects with filling machine. When filling machine operating, the bottler unscrambler is also twisting accordingly. In this way, the filling speed can keep pace with filling speed, which avoids extruding among aerosol cans and damaging surface paint and gloss of the cans. It mainly adopts 0.55KW/380V anti-explosion motors equipped with stepless speed control device in transmission parts, also equipped with an explosion-proof switch, which is safe, reliable, and convenient to open. Technical ParametersLoading quantity200-400 cans Can sizeAny sizeVoltageAC 380/50HZPower0.55kw anti-proof motorDimension(L*W*G) 1500 x 1150 x 860mmWeight250kg2. Automatic liquid filling machineIt has four filling liquid stations. Each station is equipped with an entry control damper. It will not fill materials without empty cans. The maximum filling capacity in each station is 450ML and 1800ML in total. At present, according to the aerosol cans' maximum capacity 750ML in our nation, the filling volume is usually about 300-500ML.Calculated by 200ML per can, it can fill about 3600 cans per hour, the more filling capacity, the slower filling speed. The four measuring cylinders can fill three different or same liquids at the same time. According to the national "general technique specification for aerosol filling machine" (namely industry standards BB0001-94), filling accuracy is ± 1%, while the filling accuracy of our products is up to ± 0.0%. Technical ParametersFilling range20-450ml(single head)Filling speed1000bottles/hour(single head)Filling accuracy±0.5%Applicable aerosol can diameter35-65mmApplicable aerosol can height70-330mmVoltageAC 380/50HZAir source0.6-1MPa3.Automatic valve inserting machine Aerosol valve inserting machine consists of a valve arranging turntable, a valve blowing part and a valve inserting part, saves labor and improves production efficiency.it can inserting all the aerosol valve with or without tubes.Technical Parameters:Valves size25.4mm 1 inchApplicable aerosol can diameter35-65mmApplicable aerosol can height70-330mmAir source0.6-1MPaMax air consumption0.3m3minProduction capacity2400-3600cans/hrPowerAC380V/0.37kw4. Valve correcting & sealing & gas filling machineIt consists of correct valves nozzle, one crimping head and 3 filling nozzles. The machine has option of no can no filling. Its max. Filling capacity is 600ml. It is applicable to fill with Propane, Butane, Freon, Dimethyl Ether (DME), Carbon Dioxide, Nitrogen, Oxygen, compressed air and 134a. In addition it fit for all kinds of valves.4.1 The correcting device of aerosol valves: When workers operating valves, due to incorrect disposal of valves, press valves outside the can opening, or longish valve suckers, the valves will jump out of the can opening and away from the center. At the moment, the correcting device of aerosol valves can correct valves, aim at and press into can opening. Since there are three points under the valves, although the sucker is long, the valve will never jump out of cans again. It is easy to continue to seal. The full-automatic filling machine adopts the valves with three points underneath as far as possible. 4.2 Sealing machine: The sealing is mainly used to seal on the corrected and pressed valve with internal expanding mode. It needs to finish two steps respectively. Firstly, the pressure cylinder presses valves on the opening to make the valve rubber gasket flatten against the opening, usually the compression is 0.2-0.3mm.Then, the pressure cylinder sends a signal to inform sealing cylinder to operate. The sealing is fast, reliable, steady and easy to adjust sealed diameter and sealed depth manually without any tool. 4.3 Gas filling stations: These filling stations can three independent filling machines. According to 750ML aerosol can, in general, it will not exceed 500ML if fill LPG. Therefore, the 600ML capacity can far meet the filling demands of aerosol products. The propellant filling machine is widely applicable to fill LPG, DME, CFC, Nitrogen, Carbon dioxide, etc. The measuring cylinder of inflator is made of 304 stainless steel materials. The processing techniques and precision are the same as the measuring cylinder of filling liquid machine. The seal rings of inflator adopt CFRP skeleton rings of tetrafluoroethylene produced by American, which located in U-groove with stainless steel reeds inside. When seal rings are normally worn in long-term operation, the outer diameter of seal rings will automatically compensate due to the function of reeds. Therefore, the skeleton seal rings are corrosion-resistant, low temperature-resisting, wear-resistant and durable. These three station filling machines can fill three different gases at the same time, also fill same gas. They are convenient for adjustment and accurate measurement. The repeat inflation accuracy is ± 0.5%, higher than BB0004-94 standard. Filling range20-450ml(single head)Filling speed≤1000bottles/hour(single head)Filling accuracy±0.5%Applicable aerosol can diameter35-65mmApplicable aerosol can height70-330mmVoltageAC 380/50HZAir source0.6-1MPa5. Automatic weight Checker machineThe machine adopts stable and highly sensitive weighing sensor and signal acquisition instrument, carries out high-speed operation processing by applying a PLC, is equipped with a visual and humanized man-machine interface and a well-designed transmission conveying mechanism, has the advantages of simple operation, good stability, high response speed, high accuracy, and so on, and is the best choice of on-line detection of finished weight.Technical Parameters:Power supply: AC380VPower: 0.8 KWDetection maximum speed: 100 times/minMaximum detection weight: 1.5kgMachine division value: 0.1gStatic deviation: 0gDynamic detection maximum deviation: ±1.0gAir source: 0.5MPa6. Automatic aerosol water bath leakage testing machine It can be used for testing cans without limit of can materials. It puts gas filled cans into water tank automatically and control the temperature in tanks at 55 oC (by electrical heating). According to the national inspection standard of aerosol products, the cans must be soaked in 55 oC warm water for 3 minutes, inspecting whether pressure inside is too high or not, and the pressure of cans. If no bubbling, distorting and blasting after soaking in 55 oC water for 3 minutes, in general, the canned air products will not leak within two years. Except in the following situations:1) The external ambient temperature exceeds 55 oC2) The contents take place chemical reactions and produce corrosive substances such as water, acid and alkali, which will corrode aerosol cans.3) Our full-automatic water-bath leak tester can detect 3,000 ~ 3200 cans per hour (calculated by 3-minute immersion per can).4) The motive power of water-bath leak tester adopts 1.1KW anti-explosion motor equipped with step-less speed control device, and rotation equipped with overload clutch. In case some point is stuck, the overload clutch will slip automatically and avoid damaging other components5) In addition, it equipped with pneumatic auto-stop device in the position of can-entry. It will stop automatically if can-jamming occurred.6) It adopts electrical heating to warm up. There are three sets of stainless steel anti-explosion heating tubes in water tank. Each is 11KW / 380V.7) water-bath leak tester is equipped with automatic drying system, which dries the tanks and valves cup by compressed air.Technical Parameters:Temperature control Accuracy: ±1oCpower of Main Drive Device(Kw): 1.1KWWater Tank Capacity: 1.2M3 Water-Heating Power: 33 KWDrying Air Pressure: 0.3-0.6MpaControl Cabinet and Heater Type:explosion-proof7. Automatic Nozzle Presser It consists of spray nozzle machine, spay nozzle presser and PLC programmed control. It is excellent in high speed, low noise and high automation.Technical Parameter: Motor powerAC380V/50HzProduction capacityMax3600pcs/hrNozzle shapeRegular nozzle(can be customized)Feeding methodVibration hopperApplicable aerosol can diameter35-65mmApplicable aerosol can height70-330mmAir source0.5-1.0MpaMax air consumption0.3-0.4m3/min8. Automatic cap pressing cover machine Full-automatic capping machine in line with full-automatic bottling lines could put plastic big caps (straight caps, joint-part caps) into a special device. When reaching a certain station, the cylinder directly pressed big caps into aerosol cans correctly.Technical Parameters: Motor powerAC380V/50HzProduction capacityMax3600pcs/hrNozzle shapeFlat caps,L shape(can be customized )Feeding methodVibration hopperApplicable aerosol can diameter35-65mmApplicable aerosol can height70-330mmAir source)0.5-1.0MpaMax air consumption0.3-0.4m3/min CertificationsPackaging & ShippingAfter Sales Service
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