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China, Chinese High Level Palletizer High Speed Automatic Robot for Bag and Carton1 Industrial Products Supplier Manufacturer Details, price list catalog:
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PalletizerHigh Level PalletizerHigh Speed Palletizer
Dostar Industry Material(Wuxi) Co., Ltd
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Product Description HIGH-LEVEL PALLETIZERGeneral Introduction:High-level palletizers suiting for achieving high speeds with stable bags that have a well-defined shape are high-tech machines that utilize a sophisticated mechanical system and computerized controls to layer, on a pallet, the finished goods. The assembly line usually starts with the infeed mechanism, where products are placed onto a belt conveyor for movement. Such objects are then subjected to various sorting technologies to be separated and oriented properly as required. After that, a manipulator or layer-forming mechanism collects them, forming patterns according to algorithms or sensors. After forming such a layer, it is placed on a pallet with the assistance of a transfer mechanism. This step is also repeated while the required height of the stack is reached. Accuracy and speed of operation of such machines are even improved with the aid of technology such as sensors, programmable logic controllers (PLC), and sometimes vision systems usually assure that each stair or layer is placed reliably, spatially, and stably, saving room and ensuring stability within layers.Working Process:Following the programmed palletizing pattern, the bags are initially arranged on the row-formation roller conveyer and then when a row is composed, it is shifted to a temporary parking area. When the last row completes the layer, a pusher shifts the entire layer over two sliding trapdoors with that centrally unload the layer, which is then compacted on all four sides. At this point, the doors open and unload the just-formed layer onto the pallet being made, and the frame that holds it is lowered by the thickness of one layer. The cycle begins again until the pallet has been completed, at which point the frame descends to the level of the evacuation roller conveyor. Through this roller conveyor, the pallet is ejected and is sent to the parking roller conveyor. At the same time, a new empty pallet will have reached the mobile frame, which is raised to the height of the trapdoors to receive the first layer that has been prepared and start the new cycle.Product Feature:Ideally suited for palletizing rates of up to 1,950 units per hourMotorized overhead bag turning device ensures positive orientation (bottoms out)Intermittent motion indexing belt prevents bag 'scuffing'Motor driven layer forming plates ride on self-aligning UHMW linear glidesAutomatic 4-sided layer squaring and compression10″ color HMI offers advanced diagnostic, operations, and maintenance functionsName brand components offer ease of maintenanceEasily interfaced with all types of automatic filling systemsConfigurations:The list of components of foreign companies is selected in the equipmentNo.NameSupplier1Motor reducing gearGerman 2Servo motorSiemens3PLCSiemens S74Touch screenVEINVIEW/Siemens5TransducerGermany Brand6RelayGermany Brand7AC contactorGermany Brand8Optoelectronic switchOMRON,SICK9Proximity switchOMRON,SICK10Air cylinderJapan SMC/ German11Pneumatic solenoid valveJapan SMC12Weight sensorToledoRemarks: In order to ensure the good performance of the equipment, the above components may be adjusted according to the specific design improvement, but the use and brand quality remain unchanged.Specifications:Pallet height≤2400mm(with pallet)Bags per layer3~8(depending on bag size)Palletizing form2+3/3+2,3+3,2+4/4+2,2+2+3/3+2+2, 3+3+2/2+3+3(depending on bag size)Bag weight10~50 kg/bagPallet materialWooden pallet, engineering plastic pallet, iron pallet, corrugated paper palletFork formTwo-sided or four-sided forkPallet sizeLength 800~1400mm, width 800~1200mm, height 80mm~200mmDSD-HP-1200800 ~ 1200 bags / hour (all kinds of pockets and palletizing form)DSD-HP-16001200~1600 bags / hour (no less than 5 bags per layer for all kinds of pockets)DSD-HP-20001800~2000 bags / hour (not less than 5 bags per layer of conventional valve pocket and building material valve pocket)Application Details:Suitable for bag typeBag material: paper bag, paper-plastic composite bag, woven bag, PE bag, aluminum foil bag, etc.Bag form: valve bag, open bag, FFS bag, etc.Suitable for palletsPallet material: wooden pallet, engineering plastic pallet, iron pallet, corrugated palletFork form: two-sided or four-sided forkTray size: length 800~1400mm, width 800~1200mm, height 80mm~200mmPalletizing performanceStacking height: ≤2400mm (including pallet)Number of bags per layer: 3~8 (according to bag size)Palletizing form: 2+3/3+2, 3+3, 2+4/4+2, 2+2+3/3+2+2, 3+3+2/2+3+3, etc. (according to bag size)Pocket weight: 10~50kg/bagEquipment material: carbon steel sprayPalletizing speedDSD-HP -1200: 800 ~ 1200 packs/hour (all kinds of bags and pallets)DSD-HP -1600: 1200~1600 bags/hour (all kinds of bags, no less than 5 bags per layer)DSD-HP -2000: 1800~2000 bags/hour (regular valve bag and building material valve bag, no less than 5 bags per layer)FAQ:1. Why choose high-level Palletizers?High level infeed conventional palletizers are generally faster and have a comparatively smaller footprint than floor level palletizers. Additionally, more efficient traffic flow can be realized in plants when there are multiple palletizers in one area or the palletizing process is located a significant distance from the packaging area.2. What factors will influence the choosing of a high-level palletizer?Most High Level palletizers are used when the space allowed combined with the desired production rate is not suitable for a Floor Level palletizer. If the palletizing process is located a considerable distance from the upstream packaging process, the case conveyor line feeding the palletizer will almost certainly be elevated to transport the product to the palletizer. Once up in the air (between 110" and 145") there is no point in bringing the product back down when High Level palletizers exist and do a great job. 3. Can the high-level palletizer meet special requirements?Normally all palletizers use standard components that are custom configured to meet the unique needs of every application. There are countless layout configurations available, slip and tier sheet options, touchless case turning infeed, small case handling kits and more. 4. How about the maintenance of the high-level palletizer?Maintenance requirements are very low but will vary by application to some degree. Operations that are somewhat dusty or that run 3 shifts per day and 7 days a week will require more frequent maintenance. Typical annual maintenance may include conveyor drive belt replacement or perhaps a cylinder seal or a sensor replacement.
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