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Agricultural MachineryOil PresserPalm Oil FractionationPalm Oil Production Line
Liaoyang Shenzhou Machinery Equipment Co., Ltd.
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Product Description Shenzhou 30TPD Palm Oil production Refining and Fractionation LineProcessing procedures of Palm fruit oil press machine line crude palm oil production line:Palm oil processing machine,palm oil refinery equipment,palm kernel oil refining plant The palm fruit pressing oil production line is shenzhou Company competitive products. We usually adopt crapt to extract palm fruit oil, the craft is mature and perfect, design is reasonable, self-supply production mode not only saves production cost buy aklso reduces environment pollution, and it benefits recycling and utilizatiobn of resource. According to actual conditions of project country, this project includes oil ressing section, water treatment section and power supply section etc. A complete palm oil production line is a multi-stage process involving specialized equipment and techniques to convert fresh palm fruit into refined edible palm oil. We provide turnkey palm oil processing plant solutions from oil mill plant layout design to oil machinery manufacturing, onsite debugging, and installation. The palm oil processing plant capacities range from 3tph to 120tph. Our unique patented palm oil equipment and techniques are highly efficient in handling the specific properties of palm fruits and achieving maximum oil yield and quality. We have the best solutions for you in each stage, from palm sterilization and threshing to palm oil extraction and refining. We aim to offer a tailor-made palm oil production plant for every customer and guide you in mastering palm oil extracting and refining technology.Crude Palm Oil Refining Plant Working Stages The main steps of crude palm oil refining are degumming, deacidification, bleaching, and deodorization.CPO(crude palm oil)→ refining → bleaching → deodorizing →RBD palm oil → crystallization → fractionation → RBD olein & RBD stearin Degumming The degumming process aims to remove the gum impurities in crude palm oil to make it suitable for further refinery processes. Water or acid is added to remove phospholipids and gums. NeutralizationgAlkali solution (typically sodium hydroxide) is added to neutralize free fatty acids. Deacidification is a process that has agreat impact on palm oil quality. If there is a problem with the neutralization process, the following decoloration will begreatly affected. The free fatty acid in crude palm oil can affect the stability and relish of palm oil. We can add some lye toneutralize the free fatty acid, this process is also called alkali refining. Bleaching The palm oil bleaching process is to remove oil pigment, residual soap, and metal ions. All the pigments can be removed by the adsorbents method. The bleaching process can improve the oil color, relish, and increase the oxidation stability, thus providing a good condition for the deodorization process. Deodorization Steam distillation removes volatile components that cause odors. The palm oil deodorization section plays an important role in improving palm oil quality. The refined palm oil is nearly colorless and transparent in the liquid state and white in the solid state.DetailsPalm Fruit Collection And ReceptionPurpose: Transport FFB to the reception station, flow to the scraper conveyer and convey to the sterilizing station.Process: Palm Bunch Reception is the first step in crude Palm Oil processing plants.The palm fruit bunch reception process is finshed at the loading ramp, which adopts hydraulic segmented discharge. The loading ramp is a platform for palm fruit unloading, cleaning, and storage. Under the slope, there are some cages to receive the palm fruits. To ensure high oil quality, it's better to process the palm fruits within 24 hours of harvestingPalm Fruit Bunch SterilizationPurpose: FFB transported by scraper conveyer falls into the sterilizing tank, to inactivate enzymes that cause oil deterioration,soften the fruit for easier separation of the fruitless, and get more oil yield. Process: Rail cars bring raw materials from the reception station into the sterilization tank. FFBs are placed in large sterilizer chambers where steam is introduced to raise thetemperature to 130°C to 145°C for 1-2 hours. This also loosens the fruits from the bunch. Palm fruit can easily separate from palmfruit can be easily extracted from palm fruit due to its high humidity. The Palm kernel can also be easily separated from the kernelshell. Equipment: Horizontal or vertical sterilizer. Steriliser Service Platform. Condensate Pit. Sterilizer Control System.Scraper Conveyors.Palm Fruit ThreshingPurpose: To detach the sterilized palm fruits from the bunch.Process: The palm fruit is softened in the sterilizing process andthen sent to the threshing machine via the bucket elevator. The palm fruit threshing machine uses strong vibration to separate thepalm fruit from the palm bunches. Palm fruit after separation is delivered to the pressing plant. The empty bunches can be used asfertilizer in farmland or palm fruit plantations or pressed into fuel pellets. Equipment: Palm fruit Thresher drum. ConveyorsPalm Fruit DigestionPurpose: To crush and soften the palm fruits to release the oil, making the extraction easier. Process: The palm fruits are sent to adigester where they are heated to 85°C- 90°C and mashed through stirring and squeezing, to destroy the palm skin, separate thepalm pulp and nuts, and pound the palm pulp, helping to release the oil in the palm oil pressing process. In small palm oil millplants, the palm fruit digestion process is usually designed without heat insulation and steam injection to reduce cost.Equipment: Digester with rotating knives and steam heating.Palm Fruit Oil PressingPurpose:To extract crude palm oil from the digested fruit.Process: The digested palm fruits are fed into a palm oil press machine, which applies mechanical pressure to separate the oilfrom the mesocarp fiber. The commonly used palm oil press machine is a double screw expeller. The pressing process maximizes theextraction of palm oil from the pulp, but the kernels cannot be broken because the crushed palm kernel oil will contaminate thecrude palm oil and affect the quality. Using two or more pressing processes can effectively reduce the cracking rate of nuts. The resulting crude oil mixture which contains oil, water, and solids flows out, the crude palm oil will be delivered to the clarification section, and the fiber and nuts are separated and sent for nut recovery.Equipment: Screw oil press machine.Crude Palm Oil ClarificationPurpose: To purify the crude palm oil by separating water and impurities. Equipment: Vibrating screen, settling tank, centrifuge.Process: The crude oil passes through a vibrating screen to remove large fibers, then goes through a clarifying tank to allow oil,water, and solids to separate. The oil mixture is heated to 85-90oC and allowed to separate in the clarification tank. A settling time of 1-3 hours is acceptable.Oil form the top is skimmed off and purified in the centrifuge before drying in the vacuum dryer. The final crude palm oil is then cooled and stored. Thelower layer from the clarification tank is sent to the centrifugal separator where the remaining oil is recovered. The oil isdried in the vacuum dryer, cooled, and sent to the storage tank. The oil undergoes centrifugation to remove residual impurities,producing clarified crude palm oil. The Plate and frame filters can filter out most of the impurities to make the crude palm oilreach the standard of edible oil. At this stage, the palm oil can be sold as lowquality palm oil or sent on for furtherprocessing. For the further palm oil process, the palm oil refining process and palm oil fractionation process are necessary.Palm Kernel RecoveryPurpose:Separate the palm kernel to extract oil from the nuts.Process: The nuts are separated during the palm fruit pressing process. The pressed cake(fiber and nut mixture) is transported tothe fiber separation system for fiber and nut separation by the physical method. The nuts are sent to the nut silo. The palmkernel will be recycled from the nuts by the cracking machine. The palm kernels are further processed in the palm kernel oilextraction plant to produce palm kernel oil (PKO) and palm kernel cake (PKC). Equipment: Nut and fiber separator, nuts cracker, Palm kernel oil press.We provide the equipment of complete production line, from fresh fruit bunch to the finished palm oil. We also can provide the filling and packing machines as the buyers' demand. Product ParamentersProject namecapacitysuitable for raw materialoilseeds pretreatment project10-5000T/Dsunflower seed, soybean, peanut, sesame, corn germ, tea seed, rapeseed, cottonseed, etcoilseeds extraction project30-5000T/Dpressed oil cake, soybean flakes, rice bran pallet, etc.crude oil refining project10-1000T/Dall kinds of vegetable oil, animal oil, etc.Palm oil mill 1T/H-90T/Hpalm fruit bunchPalm oil refining and fractionation project10-1000T/Drefined palm oilOilseeds protein, phospholipids50-500t/dsoybean meal, etc.Natural pigment extraction production line30-500t/dpiment, vegetable , etcgrain deep processing line20-1000t/dcorn, wheat, beans, etc.Edible Oil Processing EquipmentSoybean, Sunflower, Cotton Seed, Rapeseed, Rice Bran, Palm Fruit, Coconut, Corn GermGroundnut/Peanut, Sesame, Castor, Pepper, Lemon, GrapeseedBiodiesel Oil Processing EquipmentWaste vegetable oil, Animal fat, Seaweed, Palm oilEssential Oil & Cosmetics oil Processing EquipmentAvocado oil, Moringa oil, Almond oil, Other Essential oilCereals Milling MachineMaize Milling Machine, Wheat Milling Machine, Other Cereals Milling MachineProtein Treatment Machine/EngineeringCotton seed protein, Soy protein isolate/ concentrate, Other protein TreatmentAnimal Feed MachineChicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed and other animal feedFeed Milling Machine, Feed mixer, Feed pellet machine
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