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China, Chinese ABS Bathtub Vacuum Forming Machine for Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Blister MachineEmpty Moulding MachinesInner Liners
Dongguan Pudi Machinery Equipment Co., Ltd.
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Product Description Product DescriptionParameters.NO.ITEMTechnical parameters1Maximum wellhead sizelength:1600mm,width:1300mm2Molding depth500 mm3Applicable material thickness1-10mm4main power supplythree-phase, five-wire (PRC) 380V±15V,50Hz5heating powerUpper furnace:41kw;Lower furnace:41kw;6total power100kw(Subject to the actual, normal use between 50-70%)7Mold Forming MethodConcave-convex molding (one-shot molding)8Furnace powerVariable Frequency Motor Drive9Mold table powerServo motors (both upper and lower mold tables are servo-driven)10Cooling formPowerful fans11Heating unitsFast medium wave infrared heaters with analog voltage regulation for temperature control.12vacuum stateMatching size secondary vacuum13Pressure frames and wellhead structuresArbitrary adjustment within the specified size depending on the mold size14Plate conveyinghandheld15Product demolding pickupPneumatic blowback demolding16Other FunctionsBlowing bubbles, anti-sagging, large and small vacuums17Adaptation to processing materialsPP, PC, PE, PVC, ABS, PS and other thermoplastic sheets.18Machine external dimensionsLength :2800mm width:4000mm height:3400 mm(Without mold)List of main accessories of PD-SD1613NO.ITEMBRANDSTANDARD1PLC/Touch ScreenKEYOR/KUNLUN10-inch bscreen2relay (electronics)OmronDC24v3Temperature control regulatorAOYI digital regulatorZK7-1000-154vacuum pumpscosmic star100m35Framing solenoid valveCKD6F4306contactorsSchneider1810/1210 Multi-specification7interrupterSchneider16A/64A Multi-specification8inductive switchOmron18mm9Pressure frame cylinderZHICHENG100x60010switch buttonSchneiderMulti-specification11Electric Furnace Motorsbeiji1.1kw12converteravata1.5kw13Upper mold servo motorKEYOR/1.8kw14Lower mold servo motorKEYOR/5.5kw15bearingsC&U bearingsFamous brand of China16heat pipeSino-foreign joint ventureS-type heat pipe17Powerful fansJiuzhou550w18air switchCNHT200AProduct Description PD-SD1613 thick sheet vacuum forming machineEquipment Description of PD-SD1613I.Environmental requirements1.Power supply voltage: three-phase five-wire 380V ± 10%, 50Hz2.Working environment temperature:-20oC~40oC;3.Ideal workshop height:5.5m 4.Compressed air pressure: 0.6MPa≤X≤0.8 MPaII. Equipment useIt is suitable for vacuum forming of thermoplastic plates of ABS,PS,PE,PP,PC,PVC,PMMA and so on with thickness of 1~10mm.III. Process flow of equipment Manual loading → Pressing → Heating (anti-sag) → Pre-blowing↑ ↓Remove finished product ← demold ← cool ← blow moldingDetailed process: (the following actions are fully automatic except for manual discharging and picking up)Press the start button after manual loading - Pressure frame safety device is automatically released - Pressure frame presses the material tightly - Heating furnace advances (Upper or lower electric furnace can be selected separately) -Heating tube is turned on automatically (energy saving) -Sag prevention is turned on automatically during heating (to prevent the material from sagging and falling to the lower furnace) -The heating furnace exits when the time comes -Blowing bubble automatically open -Mold automatically rise (complex products can open the upper mold to assist) -Vacuum automatically open the suction molding- -Cooling is turned on (cold air and spray) - Mold blowing back up to release the mold - Mold down - Pressure frame up --Pressure frame safety device automatically opens (eliminating the safety hazard when taking products) - Manual material takingIV. Equipment composition and technical descriptionThis equipment consists of frame, press material and wellhead device, heating system, temperature control system, mold table lifting device, vacuum forming system, bubble blowing (anti-sagging) system, cooling system, electrical system, safety device system and so on.1)FrameIt is welded with national standard steel structure profiles and processed by electronic aging to ensure the strength and rigidity of the overall rack without deformation. The overall rack is treated with anti-rust treatment and bottom coating.All organic add-on fittings adopt universal type fittings, which is convenient for subsequent maintenance and quick replacement.2) Pressing deviceThe press frame is driven by cylinder, according to the different size of the product, you need to adjust the opening size of the wellhead and the press frame, the upper press frame can be adjusted in different sizes of length and width, and the screws are locked; the wellhead plate is a universal movable wellhead plate, which is convenient and fast to be adjusted within the range of the four specified sizes.The press frame has high temperature resistant sealing material, so that there will be no air leakage after the material is heated in the process of blowing up. And the sealing material is able to resist 300oC high temperature baking.3)Heating system1. This machine is double-sided heating, you can also choose the upper or lower furnace alone, using S-type fast medium-wave infrared heating tube heating, heating tube features: uniform heating, fast heating, no preheating, boot can be produced, good penetration, penetration is strong. Especially for some difficult products is very advantageous.2. The electric furnace will automatically turn on the heating only after it enters the heating station, and turn off automatically when it returns, which saves a lot of energy consumption;3. The fixing method of the heating element is firmly installed, and it is not easy to shake and fall off in the process of using, and it is easy to dismantle and install, and the service life of the heating element is up to 5000 hours;4. Each heating tube is labeled with a corresponding number, which is convenient for quick adjustment of the corresponding heating tube.The heating furnace is accurately positioned when it moves to the heating station, and the inverter motor drive makes the process smooth.4) Temperature control system1. Heater in the working state, equipped with a terminal controller, all process parameters, settings, using digital display; in the touch screen can intuitively display the action of the in place condition and a variety of equipment parameters, data;2. Temperature control adopts digital analog adjustment, which is controlled by voltage output to adjust the heating temperature, and the temperature control is accurate; with 485 communication, the parameters can be adjusted directly on the touch screen, and multiple sets of data can be stored;3. The temperature of each heating unit in the heating zone is independently adjustable (one control and one adjustment mode, you can turn off part of the heating element to save energy), and each heating element is labeled on the line;5) Mold table lifting device1. The power lifting system of the mold table is driven by servo motors, with smooth lifting speed. When you need to adjust the height of the mold, you can directly input the specified height in the touch screen, and there is no need to adjust the limit switches and so on;2. The lifting speed of the mold table can be adjusted individually, and the mold table can adopt multi-stage demolding method to realize automatic demolding for the products which are difficult and not so good at demolding.6)Vacuum molding system1. It mainly consists of vacuum pump, vacuum tank, vacuum pipeline, vacuum control valve and so on.2. The vacuum pipeline is connected to the lower part of the mold table to meet the customers' various forms of molds, whether it is the old mold or the new mold, all can be produced.3. Equipped with two-stage vacuum system (big and small vacuum), according to different complex products.4. Choose oil type vacuum pump, no noise.7) Blowing bubble (anti-sagging) system1. This equipment is equipped with a sealed workspace to blow up the heated sheet before molding, and the bubble blowing function ensures uniform thickness of the workpiece;2. Equipped with adjustable bubble blowing air pressure, equipped with pressure regulating valve, according to the different products to be adjusted;3. Equipped with a sagging device, that is, the plate in the heating process due to the baking of the soft plate sagging under its own weight, the system will detect and mold cavity to blow up the plate to prevent the material from falling to the lower furnace, without manual operation, automatic control.8) Cooling systemThe machine is equipped with a powerful axial fan for product cooling, and the start and delay status of cooling can be set on the touch screen and time control.9) Electrical system1. The lines are beautifully arranged and not exposed.2. The lines in the electric control box are beautiful and practical, neatly numbered and easy to maintain.3. All heating units have short-circuit protection devices.10) Safety device system1. Equipped with safety grating, when the machine is working automatically, all the actions of the personnel entering the working area will stop immediately to ensure the safety of personnel.2. The machine is equipped with operation light indication (running, standby, stop) and sound and light alarm.Machine detail diagramproduct picture This thick sheet vacuum forming machine is mainly used to produce automobile parts, including automobile floor mats, automobile wheel arches, automobile rain shields, automobile trunks, automobile bumpers, etc. It can also produce bathroom wall panels, bathtubs, refrigerator liners, etc. Products requiring thermoforming process.PUDI MACHINERYDongguan Pudi Machinery Equipment Co., Ltd. is a professional blister machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was established in 2005. After nearly 20 years of research, development and production of vacuum forming machine equipment, it has continuously pursued innovation. The professionals in our company are committed to providing customers with excellent solutions and helping them achieve innovation and efficient production in various fields. Patent and certificate protectionPudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products. Logistics and transportation guaranteeOUR EXPERTISE ,YOUR ADVANTANGE1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre 4.Worry free after-sales service : Integration of installation ,commissioning and training services Pudi service standardPre-sales service1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.2. Provide the amount of water, electricity and gas needed for the production workshop.3. Provide reasonable workshop planning program.4.Provide the mold manufacturers and material manufacturers for plastic injection molding.The sale of services1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.After-sales service1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.We can customise any model, if you are interested in our machines, please feel free to contact me.
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