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Plastic GranulatorPelletizing MachineRecycling Machine
Suzhou Aceretech Machinery Co., Ltd.
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Product Description Discount Plastic Machine RecycleProduct DescriptionACS -PRO Compacting and Pelletizing MachineTo meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-PRO COMPACTING AND PELLETIZING MACHINE, which is excellent degassing and filtering performance for recycling.It is different from traditional granulation line.This ACS-PRO is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing..Machine Working Process:The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system, double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.Product ParametersSPECIFICATIONSMachine ModelACS-ProTarget Recycled MaterialHDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABSFinal Product ShapeParticles System compositionBelt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first,Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.Output Range320kg/h-2100kg/hFeeding DeviceBelt Conveyor (Standard), Roll Hualing off device (Optional)Compactor Volume800L-2800LDiameter of screw100mm-180mmMaterial of screwBimetalL/D of screw50/ 1Heater of barrelCeramic heater or Far-infrared heaterCooling of BarrelAir cooling of fans through blowersVacuum deashing exhaustTwo Double-zone vacuum degassing system (Standard)Pelletizing typeWater-ring pelletizing/ water-strands pelletizing/ Under-water pelletizingVoltage StandardAccording to the Voltage of the Customer's LocationOptioanl deviceMetal detector, Roll hualing off device, Masterbatch and additives feederWarranty13 months from the date of bill of ladingTechnical servicesproject design, factory construction, installation and recommendations, commissioningModelCompactor Volume (L)Screw diameter(mm)L/D ratioProductivity(kg/h) for LDPE/LLDPEProductivity(kg/h) for BOPET/PETACS-PRO100880010050400-500500-600ACS-PRO1414140014050900-1000900-1150ACS-PRO16161600160501300-15001200-1600ACS-PRO18282800180501800-20001800-2100Detailed PhotosFeeding & Compacting>>> Multiple selection of smart feeding method: Plastic scraps can choose belt conveyor; Rolls' scraps can choose roll hauling off device;Feeding speed is automatically.>>> Strong crushing and compacting unit:Rotatory blades of compactor will cut up incoming scraps;Frictional heating will dry and compacts the materials;Feed from the compactor directly into the extruder.Sliding gate make it can handle both film and rigid scraps.Extrusion & Degassing>>> Specialized single screw extruder: Equipped with high torque gearbox with integrated design; 50D processing section to gently melt the plastics;Bi-metal Screws and barrels ensure 2 times use life than usual..>>> Double-zone vacuum degassing systemDouble-zone degassing can remove the volatiles efficiency;Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.Melt Filtration>>> Plate type double station filter: Cost - effective,Easy to operate;>>> Piston type large area filter:Suitable for heavy contaminated materialSuitable for large capacity recycling machine;>>> SCF type Self-clean filterNo need to change the mesh screen;Automatically discharge the impurities;Can realize 60mesh, 80mesh 100mesh and 120mesh.Pelletizing System>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system: Standard granulating method in ACS-H system; Self-adjusting pelletizing head ;RPM of rotatory blades is automatic.Pelletizing System>>> Under-water pelletizing system:Suitable for big capacity, automatically,Applicable to a wider range of materials.Pelletizing System>>> Water-strands pelletizing system:Cost-effective;Suitable for the material which MFI is higher than 8.Drying & Packing System>>> Vibration: Sieve is made of Stainless steel ; Dewatering granules and selecting size.Centrifugal dryer:Horizontal-type which is lower energy consumption;Blower on the dryer to remove the moisture further;Equipped with sound-proofing cover to reduce noise.Product silo:All pipes and silos wrapped with sound -proofing cotton;Optional Capacity online monitoring & Quantitative weighing. Intelligence Operating>>> Intelligence Start: One button only.>>> Intelligence Stop: One button only.>>> Emergency Stop: One button only.Remote monitoring and information transmission.Company ProfileFAQYOU ARE WELCOME TO OUR FACTORY AT ANY TIME* ACERETECH is original manufacturer.* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.* Each component before assembly needs strict control by inspecting personnel.* Each assembly is in charge by a master who has working experience for more than 15 years* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factoryTHE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.* After the commissioning, we will package the equipment by the standard export package for shipment.* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
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