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China, Chinese Jwell High Precision Siemens PLC Medical Extrusion Equipment for Manufacturing Central Venous Catheters, Anesthesia Tubes, Infusion Sets, Urinary, Capillary1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Pipe MachineryAnesthesia TubesInfusion SetsUrinaryCapillaryMedical EquipmentInfusion Tubes Equipment
Jiangsu Jwell Intelligent Machinery Co., Ltd.
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Product Description ParameterJWS-45JWS-50JWS-65JWS-75TypeJWS-45JWS-50JWS-65JWS-75Screw Diameter45mm50mm65mm75mmScrew L/D Ratio25-2828-3028-3028-30Main Power7.5/11 kW15/18.5 kW30/37 kW37/45 kWCapacity15-30 kg/h30-45 kg/h50-80 kg/h70-100 kg/hProduct DescriptionThe JWELL Precision Medical Catheter Production Line is a state-of-the-art, fully integrated manufacturing system engineered for the high-precision extrusion of various medical-grade catheters and tubes. This advanced equipment leverages cutting-edge technology and premium components from world-renowned suppliers like Siemens and Mitsubishi, ensuring exceptional accuracy, stability, and operational cleanliness crucial for medical device manufacturing. The line incorporates a high-performance extruder, a meticulously designed cooling and vacuum sizing system, ultra-precise biaxial diameter measurement, a stable synchronous haul-off unit, and an automated high-precision cutter. Designed for reliability and efficiency in demanding cleanroom environments, this production line eliminates common issues like contamination from belt drives and ensures consistent, top-quality output meeting stringent medical standards. The entire system operates under a sophisticated, integrated control network for seamless operation and real-time monitoring, delivering unparalleled performance in precision medical tubing production. Product ApplicationThis versatile extrusion equipment is specifically designed to produce a wide array of critical medical components requiring high precision and material purity. Key applications include:Central Venous Catheters (CVCs): Manufacturing single and multi-lumen CVCs with precise dimensions and smooth surfaces.Anesthesia Tubes: Producing various types of tubing used in anesthesia delivery systems.Infusion Tubes: Extruding high-quality tubing for intravenous (IV) infusion sets.Urinary Catheters: Capable of producing different types of urinary catheters meeting medical specifications.Capillary Tubes: Manufacturing fine, thin-walled capillary tubing for diagnostic and laboratory applications.Multi-Lumen / Porous Tubes: Advanced capability to produce complex multi-lumen tubes with distinct channels for specialized medical procedures.Other Precision Medical Catheters: Adaptable for various other custom medical tubes requiring tight tolerances and specialized materials.The system ensures that all manufactured products meet the exacting roundness, diameter consistency, and surface quality standards demanded by the medical industry.Product FeaturesA. Core Product Competitiveness & Technical Advantages:Superior Extrusion Control & Cleanliness: The extruder utilizes a Siemens HMI and computer control system for intuitive operation and precise process management. Direct driving via a German-imported maintenance-free motor and reducer eliminates belt transmissions, preventing dust and oil contamination common in cleanrooms, reducing noise, increasing efficiency, and ensuring high transmission accuracy. Precision Cooling & Sizing: The stainless steel cooling bath (SUS304) features a fully enclosed glass structure and a dedicated medical-grade deionized water pump. A specialized water-annulus low-vacuum forming method guarantees exceptional tube roundness and dimensional accuracy. The integrated air-annulus drying unit allows for efficient water recycling and prevents water spillage, maintaining a clean production environment.Ultra-Accurate Diameter Measurement: An advanced biaxial diameter gauge employs a high-speed laser source and a high-precision Toshiba CCD sensor. Combined with digital image processing, this system provides non-contact, real-time online measurement with an outstanding precision of ±0.003mm, ensuring consistent product quality.Stable & Synchronized Haul-Off: The haul-off unit features high-grip Swiss belts, driven by a high-performance Mitsubishi servo motor and controller coupled with a German turbine worm reducer. This configuration guarantees highly stable, precise, and consistent pulling speeds without slippage or operational noise, crucial for maintaining dimensional integrity.Smooth & Precise Cutting: The automated cutting unit uses a low-inertia aluminum alloy rotating knife arm and a special cutting knife sleeve to deliver perfectly smooth, burr-free cuts. Driven by a Mitsubishi servo motor and controlled by a Mitsubishi PLC with a user-friendly HMI, it ensures exceptional cutting length accuracy (±0.1mm tolerance typical). The cutting length is easily programmable, and the system automatically counts completed cuts.Full Closed-Loop Synchronization: The extruder and haul-off unit operate under a complete closed-loop AC servo control system. This ensures that the haul-off speed instantly synchronizes with any change in the extruder speed, maintaining perfect tension and diameter control throughout the production run. This high-precision, high-frequency response system effectively eliminates diameter fluctuations caused by external environmental factors, guaranteeing an ultra-high product precision standard of up to ±0.03mm.Why choose usA. Industry Expertise and Advanced Manufacturing CapabilitiesAs a leading manufacturer of plastic extrusion machinery, our company has a long-standing reputation for delivering high-quality, reliable, and innovative extrusion solutions. With years of experience in the field, we understand the evolving demands of the industry and offer state-of-the-art equipment tailored to meet global standards.B. Large-Scale Production FacilitiesState-of-the-Art Factories: Equipped with modern CNC machining centers, advanced testing laboratories, and automated assembly lines.High Production Capacity: Ensures timely delivery and large-scale manufacturing capabilities for bulk orders.Strict Quality Control: Each machine undergoes rigorous performance testing before shipment.C. Customization and Technical SupportTailor-Made Solutions: Our engineers can customize the extrusion system to match specific requirements.Comprehensive After-Sales Service: Includes installation guidance, training, and 24/7 technical support.Spare Parts Availability: We maintain a stock of essential components to ensure quick replacements and minimize downtime.D. Global Market Presence and Strong Customer BaseOur extrusion machines are trusted by manufacturers across North America, Europe, Asia, the Middle East, and Africa.Proven track record of successful installations in construction, industrial, and agricultural sectors worldwide.Long-term partnerships with top-tier plastic product manufacturers.Technical SpecificationsChoosing JWELL means partnering with China's No.1 plastic extrusion machinery manufacturer, backed by over 27 years of specialized expertise. Our global footprint extends to exporting advanced machinery to over 120 countries. Annually, we produce over 3,000 sets of high-performance plastic extrusion lines, generating 500 million USD in revenue, demonstrating our significant scale and market leadership. Our capability is proven by landmark projects, including delivering the world's largest 1600mm offshore pipeline extrusion line. In 2023, JWELL significantly enhanced its technological prowess and global standing by acquiring KAUTEX Maschinenbau, a renowned German leader in blow molding technology. This strategic integration brings decades of German precision engineering, innovation excellence, and a globally trusted brand into the JWELL family, further elevating our capabilities in complex extrusion and advanced manufacturing solutions across the board. While Kautex specialized in blow molding, their legacy of precision and quality enhances our overall engineering and service commitment.Our commitment to your success extends beyond delivery:Comprehensive Warranty: We provide a 1-year warranty covering the cost of components (excluding normal wear parts or damage caused by human factors).Lifelong Service: Benefit from our lifelong technical support and service commitment.Rapid Support: Our expert technical team guarantees a response within 24-48 hours to address any operational queries or issues.Global Installation & Training: We offer on-site installation, commissioning, and operational training globally, supported by experienced technicians (buyer covers travel expenses).Proven Reliability: Over 3,000 satisfied clients worldwide rely on JWELL's robust machinery, manufacturing scale, and dependable service.Quality Assurance: Benefit from quality standards reinforced by the KAUTEX legacy of precision and engineering excellence.Documentation: We provide comprehensive bilingual (typically English and Chinese) documentation for operation and maintenance.Trust JWELL - a proven industrial giant, now further elevated by the integration of KAUTEX's world-class engineering heritage - to deliver unmatched precision, reliability, and comprehensive support for your critical medical tubing production needs. Conclusion: The Ideal Solution for Pipe ManufacturingThe High-Performance PVC-UH, UPVC, CPVC Pipe Extrusion Machine is a top-tier solution for manufacturers seeking efficiency, precision, and reliability. With its advanced twin-screw extruder, superior mold quality, precise cutting system, and customizable features, this machine is engineered to deliver exceptional results across various industries.By choosing our industry-leading extrusion system, businesses can achieve higher productivity, reduced operational costs, and superior product quality. Contact us today to learn more about our solutions and get a tailored quotation!
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